Two novel indicators for gear crack diagnosis based on vibration responses: Experiment and simulation

IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Mechanism and Machine Theory Pub Date : 2025-03-01 Epub Date: 2024-12-27 DOI:10.1016/j.mechmachtheory.2024.105905
Zeyu Ma , Xiaojian Zhao , Yuping Wu , Hui Ma , Peng Cao , Hong Guan , Zimeng Liu , Caizi Fan , Jiazan Zhu , Pengyu Yan , Zhike Peng
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Abstract

Fatigue crack fault of spur gear is one of the important causes of abnormal vibration and noise in the operation of gear system. Meanwhile, crack fault greatly threatens the operation stability of gear transmission system. To diagnose different crack stages in spur gear transmission systems, experimental studies are conducted to obtain the actual crack propagation paths. Combining with the results of crack growth path obtained by experiment, the dynamic model of spur gear system with crack fault is established considering the process of crack fault evolution in the whole life cycle. The proposed model is verified by comparing the natural frequencies obtained from finite element solid model and experimental results. Based on the simulated vibration responses, two novel indicators for distinguishing the crack propagation stages are proposed. These two indicators have high sensitivity in time domain and frequency domain features. The results are important for fault diagnosis and health monitoring of gear systems.
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基于振动响应诊断齿轮裂纹的两种新指标:实验和仿真
直齿轮疲劳裂纹故障是齿轮系统运行中产生异常振动和噪声的重要原因之一。同时,裂纹故障严重威胁着齿轮传动系统的运行稳定性。为了诊断直齿轮传动系统的不同裂纹阶段,进行了试验研究,得到了实际裂纹扩展路径。结合实验得到的裂纹扩展路径结果,建立了考虑裂纹故障全生命周期演化过程的含裂纹故障直齿齿轮系统动力学模型。通过将有限元实体模型计算的固有频率与实验结果进行比较,验证了所提模型的正确性。基于模拟的振动响应,提出了两种区分裂纹扩展阶段的新指标。这两个指标在时域和频域特征上都具有很高的灵敏度。研究结果对齿轮系统的故障诊断和健康监测具有重要意义。
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来源期刊
Mechanism and Machine Theory
Mechanism and Machine Theory 工程技术-工程:机械
CiteScore
9.90
自引率
23.10%
发文量
450
审稿时长
20 days
期刊介绍: Mechanism and Machine Theory provides a medium of communication between engineers and scientists engaged in research and development within the fields of knowledge embraced by IFToMM, the International Federation for the Promotion of Mechanism and Machine Science, therefore affiliated with IFToMM as its official research journal. The main topics are: Design Theory and Methodology; Haptics and Human-Machine-Interfaces; Robotics, Mechatronics and Micro-Machines; Mechanisms, Mechanical Transmissions and Machines; Kinematics, Dynamics, and Control of Mechanical Systems; Applications to Bioengineering and Molecular Chemistry
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