Microstructure, oxidation kinetics and hydrogen absorption of Cr-coated Zr-Sn-Nb alloy cladding tubes after single-sided oxidation at 1000–1200 °C followed by fast reflood
Weiwei Xiao , Sheng Xu , Xiao Hu , Jinghao Huang , Shihong Liu , Shuliang Zou
{"title":"Microstructure, oxidation kinetics and hydrogen absorption of Cr-coated Zr-Sn-Nb alloy cladding tubes after single-sided oxidation at 1000–1200 °C followed by fast reflood","authors":"Weiwei Xiao , Sheng Xu , Xiao Hu , Jinghao Huang , Shihong Liu , Shuliang Zou","doi":"10.1016/j.jnucmat.2025.155718","DOIUrl":null,"url":null,"abstract":"<div><div>Reflood of nuclear fuel assemblies is the top priority accident management strategy for nuclear power plants in the event of a loss of coolant accident, during which the cladding tubes inevitably undergo reflood oxidation. This study aims to investigate the single-sided reflood oxidation behavior of Cr-coated Zr-Sn-Nb alloy cladding tubes at 1000 °C-1200 °C. High-temperature steam oxidation and in-situ quenching were employed to simulate the reflood oxidation process of nuclear fuel assembly cladding tubes in the early stages of severe accidents. The microstructure, cross-sectional layer thickness evolution, oxidation kinetics, and hydrogen absorption of Cr-coated Zr-Sn-Nb alloy cladding tubes during single-sided reflood oxidation process were investigated. The results showed that after single-sided reflood oxidation, microcracks appeared on the surface of the cladding tubes. As the oxidation temperature increases and the oxidation time prolongs, the surface oxidation products gradually evolve from porous flocculent structures to strip-shaped or elliptical bubble structures and worm aggregated structures. A multi-layer layered structure of Cr<sub>2</sub>O<sub>3</sub> layer/Cr coating/Cr-Zr diffusion layer/α-Zr(O) was formed on the cross-section of the cladding tube after single-sided reflood oxidation. The thickness of the Cr<sub>2</sub>O<sub>3</sub> layer and residual Cr coating does not increase or decrease monotonically with the extension of oxidation time after reflood oxidation at 1200 °C. The kinetics of single-sided reflood oxidation follows a parabolic law, and the oxidation constant increases by about an order of magnitude as the oxidation temperature increases by 100 °C. As the oxidation temperature increases and oxidation time prolongs, the hydrogen absorption of the cladding tube gradually increases. After single-sided reflood oxidation, the hydrides in the Zr-Sn-Nb alloy cladding tube are mainly δ-ZrH<sub>1.5</sub>.</div></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":"608 ","pages":"Article 155718"},"PeriodicalIF":2.8000,"publicationDate":"2025-02-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Nuclear Materials","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0022311525001138","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
Reflood of nuclear fuel assemblies is the top priority accident management strategy for nuclear power plants in the event of a loss of coolant accident, during which the cladding tubes inevitably undergo reflood oxidation. This study aims to investigate the single-sided reflood oxidation behavior of Cr-coated Zr-Sn-Nb alloy cladding tubes at 1000 °C-1200 °C. High-temperature steam oxidation and in-situ quenching were employed to simulate the reflood oxidation process of nuclear fuel assembly cladding tubes in the early stages of severe accidents. The microstructure, cross-sectional layer thickness evolution, oxidation kinetics, and hydrogen absorption of Cr-coated Zr-Sn-Nb alloy cladding tubes during single-sided reflood oxidation process were investigated. The results showed that after single-sided reflood oxidation, microcracks appeared on the surface of the cladding tubes. As the oxidation temperature increases and the oxidation time prolongs, the surface oxidation products gradually evolve from porous flocculent structures to strip-shaped or elliptical bubble structures and worm aggregated structures. A multi-layer layered structure of Cr2O3 layer/Cr coating/Cr-Zr diffusion layer/α-Zr(O) was formed on the cross-section of the cladding tube after single-sided reflood oxidation. The thickness of the Cr2O3 layer and residual Cr coating does not increase or decrease monotonically with the extension of oxidation time after reflood oxidation at 1200 °C. The kinetics of single-sided reflood oxidation follows a parabolic law, and the oxidation constant increases by about an order of magnitude as the oxidation temperature increases by 100 °C. As the oxidation temperature increases and oxidation time prolongs, the hydrogen absorption of the cladding tube gradually increases. After single-sided reflood oxidation, the hydrides in the Zr-Sn-Nb alloy cladding tube are mainly δ-ZrH1.5.
期刊介绍:
The Journal of Nuclear Materials publishes high quality papers in materials research for nuclear applications, primarily fission reactors, fusion reactors, and similar environments including radiation areas of charged particle accelerators. Both original research and critical review papers covering experimental, theoretical, and computational aspects of either fundamental or applied nature are welcome.
The breadth of the field is such that a wide range of processes and properties in the field of materials science and engineering is of interest to the readership, spanning atom-scale processes, microstructures, thermodynamics, mechanical properties, physical properties, and corrosion, for example.
Topics covered by JNM
Fission reactor materials, including fuels, cladding, core structures, pressure vessels, coolant interactions with materials, moderator and control components, fission product behavior.
Materials aspects of the entire fuel cycle.
Materials aspects of the actinides and their compounds.
Performance of nuclear waste materials; materials aspects of the immobilization of wastes.
Fusion reactor materials, including first walls, blankets, insulators and magnets.
Neutron and charged particle radiation effects in materials, including defects, transmutations, microstructures, phase changes and macroscopic properties.
Interaction of plasmas, ion beams, electron beams and electromagnetic radiation with materials relevant to nuclear systems.