Heat treatment control technology of high-strength steel gears based on support vector machine.

IF 3.9 2区 综合性期刊 Q1 MULTIDISCIPLINARY SCIENCES Scientific Reports Pub Date : 2025-03-05 DOI:10.1038/s41598-025-92312-1
Yanzhong Wang, Libin Zhang, Yulu Su, Hai Liu, HaiLong Yang, Yanyan Chen
{"title":"Heat treatment control technology of high-strength steel gears based on support vector machine.","authors":"Yanzhong Wang, Libin Zhang, Yulu Su, Hai Liu, HaiLong Yang, Yanyan Chen","doi":"10.1038/s41598-025-92312-1","DOIUrl":null,"url":null,"abstract":"<p><p>In the actual production process of gears often because of the selection of heat treatment parameters is unreasonable and can not accurately achieve the small deformation, high precision, less grinding machining allowance heat treatment sample requirements, there are uneven distribution of carburized layer, surface hardness, hardness of the heart can not meet the requirements of the indicators. At the present stage, the method of multi-parameter multi-level combination test block trial production is often used, but its production cycle is long, and the waste of human and material resources is serious. In this study, with the help of machine learning, a support vector machine prediction model of gear tissue distribution is constructed based on heat treatment parameters, and the radial basis functions kernel function is selected as the kernel function of the support vector machine to improve the accuracy of model prediction by optimizing the kernel parameters. The root mean square error value of the final model is 3.16%, and the coefficient of determination is 0.993. The results show that the method of this paper can accurately and efficiently predict the heat treatment results of gears, and save the manufacturing cycle and cost. The precise control of hardness, carburization layer distribution pattern and metallographic organization of ultra-high-strength steel gears can be realized in actual production.</p>","PeriodicalId":21811,"journal":{"name":"Scientific Reports","volume":"15 1","pages":"7657"},"PeriodicalIF":3.9000,"publicationDate":"2025-03-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11880393/pdf/","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Scientific Reports","FirstCategoryId":"103","ListUrlMain":"https://doi.org/10.1038/s41598-025-92312-1","RegionNum":2,"RegionCategory":"综合性期刊","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MULTIDISCIPLINARY SCIENCES","Score":null,"Total":0}
引用次数: 0

Abstract

In the actual production process of gears often because of the selection of heat treatment parameters is unreasonable and can not accurately achieve the small deformation, high precision, less grinding machining allowance heat treatment sample requirements, there are uneven distribution of carburized layer, surface hardness, hardness of the heart can not meet the requirements of the indicators. At the present stage, the method of multi-parameter multi-level combination test block trial production is often used, but its production cycle is long, and the waste of human and material resources is serious. In this study, with the help of machine learning, a support vector machine prediction model of gear tissue distribution is constructed based on heat treatment parameters, and the radial basis functions kernel function is selected as the kernel function of the support vector machine to improve the accuracy of model prediction by optimizing the kernel parameters. The root mean square error value of the final model is 3.16%, and the coefficient of determination is 0.993. The results show that the method of this paper can accurately and efficiently predict the heat treatment results of gears, and save the manufacturing cycle and cost. The precise control of hardness, carburization layer distribution pattern and metallographic organization of ultra-high-strength steel gears can be realized in actual production.

Abstract Image

Abstract Image

Abstract Image

查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
基于支持向量机的高强钢齿轮热处理控制技术。
在实际齿轮生产过程中往往由于热处理参数的选择不合理而不能准确地达到变形小、精度高、磨削加工余量少的热处理试样要求,存在渗碳层分布不均匀,表面硬度、心硬度等指标达不到要求。现阶段多采用多参数多级组合试块试制的方法,但其生产周期长,人力物力浪费严重。本研究借助机器学习,构建了基于热处理参数的齿轮组织分布支持向量机预测模型,选择径向基函数核函数作为支持向量机的核函数,通过优化核参数来提高模型预测的精度。最终模型的均方根误差值为3.16%,决定系数为0.993。结果表明,该方法能准确、高效地预测齿轮的热处理结果,节省了制造周期和成本。在实际生产中可实现对超高强度钢齿轮的硬度、渗碳层分布模式和金相组织的精确控制。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 去求助
来源期刊
Scientific Reports
Scientific Reports Natural Science Disciplines-
CiteScore
7.50
自引率
4.30%
发文量
19567
审稿时长
3.9 months
期刊介绍: We publish original research from all areas of the natural sciences, psychology, medicine and engineering. You can learn more about what we publish by browsing our specific scientific subject areas below or explore Scientific Reports by browsing all articles and collections. Scientific Reports has a 2-year impact factor: 4.380 (2021), and is the 6th most-cited journal in the world, with more than 540,000 citations in 2020 (Clarivate Analytics, 2021). •Engineering Engineering covers all aspects of engineering, technology, and applied science. It plays a crucial role in the development of technologies to address some of the world''s biggest challenges, helping to save lives and improve the way we live. •Physical sciences Physical sciences are those academic disciplines that aim to uncover the underlying laws of nature — often written in the language of mathematics. It is a collective term for areas of study including astronomy, chemistry, materials science and physics. •Earth and environmental sciences Earth and environmental sciences cover all aspects of Earth and planetary science and broadly encompass solid Earth processes, surface and atmospheric dynamics, Earth system history, climate and climate change, marine and freshwater systems, and ecology. It also considers the interactions between humans and these systems. •Biological sciences Biological sciences encompass all the divisions of natural sciences examining various aspects of vital processes. The concept includes anatomy, physiology, cell biology, biochemistry and biophysics, and covers all organisms from microorganisms, animals to plants. •Health sciences The health sciences study health, disease and healthcare. This field of study aims to develop knowledge, interventions and technology for use in healthcare to improve the treatment of patients.
期刊最新文献
High refractive index microlenses patterned onto micro-LED arrays using electrohydrodynamic inkjet printing. Mirrorless open cavities enabled by boundary incompatibility between perfect electric conductor and perfect magnetic conductor parallel-plate waveguides. Lipid alterations and endothelial dysfunction are associated with multiple sclerosis pathophysiology. Adaptive graph signal processing for robust multimodal fusion with dynamic semantic alignment. Pacemaker implantation is associated with post-ablation atrial fibrillation recurrence mediated by plasma CILP1.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1