Evolution mechanism of microstructure and properties for 2205 duplex stainless steel joints under “oscillation + pulse” laser-induced arc hybrid welding

IF 6.8 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Journal of Manufacturing Processes Pub Date : 2025-05-15 Epub Date: 2025-03-07 DOI:10.1016/j.jmapro.2025.02.067
Shengli Liu , Taotao Li , Ruifeng Li , Kai Qi , Xiaolin Bi , Huawei Sun , Gang Song
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Abstract

The key to high efficiency welding and corrosion resistance of 2205 duplex stainless steel lies in balancing both properties during the welding process. Laser-induced arc hybrid welding effectively balances the relationship between microstructure and corrosion while pursuing welding efficiency. This study proposes a “oscillation + pulse” double hybrid effect laser to induce an arc and investigates its impact on the microstructure and properties of 2205 duplex stainless steel joints. The results indicate that “oscillation + pulse” laser-induced arc hybrid welding, with circular scanning, induces a more vigorous stirring effect on the molten pool, promoting the conversion from columnar to equiaxial crystal structures. This process also reduces the formation of hard brittle Widmanstätten austenite. In addition, fine and fragmented intragranular austenite precipitates within the ferrite grain boundaries, resulting in a significant increase in elongation, from 15.04 % to 26.91 %. Electron backscatter diffraction analysis reveals that, compared to TIG welding, the average grain size of the austenite decreases from 31.2 μm to 12.9 μm, while the ferrite grain size decreases from 224.5 μm to 110.6 μm. This grain refinement improves corrosion resistance, reducing the corrosion rate by 76.6 % compared to TIG welding.
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2205双相不锈钢“振荡+脉冲”激光诱导电弧复合焊接接头组织与性能演变机理
2205双相不锈钢高效焊接和耐腐蚀的关键在于在焊接过程中平衡好这两种性能。激光诱导电弧复合焊接在追求焊接效率的同时,有效地平衡了组织与腐蚀之间的关系。采用“振荡+脉冲”双混合效应激光诱导电弧,研究了其对2205双相不锈钢接头组织和性能的影响。结果表明:“振荡+脉冲”激光诱导电弧复合焊接在环形扫描下对熔池产生了更强烈的搅拌作用,促进了柱状晶向等轴晶结构的转变;这一过程也减少了硬脆Widmanstätten奥氏体的形成。此外,在铁素体晶界内还析出细小、破碎的晶内奥氏体,使延伸率从15.04%提高到26.91%。电子背散射衍射分析表明,与TIG焊接相比,奥氏体的平均晶粒尺寸从31.2 μm减小到12.9 μm,铁素体的平均晶粒尺寸从224.5 μm减小到110.6 μm。这种晶粒细化提高了耐蚀性,与TIG焊接相比,腐蚀率降低了76.6%。
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来源期刊
Journal of Manufacturing Processes
Journal of Manufacturing Processes ENGINEERING, MANUFACTURING-
CiteScore
10.20
自引率
11.30%
发文量
833
审稿时长
50 days
期刊介绍: The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.
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