Microstructural effect on fracture evolution in spheroidal graphite iron: Numerical analysis

IF 5.7 2区 工程技术 Q1 ENGINEERING, MECHANICAL Engineering Failure Analysis Pub Date : 2025-06-01 Epub Date: 2025-03-01 DOI:10.1016/j.engfailanal.2025.109459
Xingling Luo , Tito Andriollo , Konstantinos P. Baxevanakis , Vadim V. Silberschmidt
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Abstract

Spheroidal graphite iron (SGI) has found extensive application across various engineering sectors thanks to its excellent combination of mechanical properties at elevated temperatures and durability. The morphology of graphite inclusions in SGI has a great effect on its mechanical properties in tension. Despite extensive research, the influence of its microstructure on the fracture behaviour has not been fully investigated. In contrast to previous studies of fracture behaviour, the present work attempts to investigate the relation between graphite morphology and fracture behaviour of SGI by using 2D images (slices) from X-ray tomography (X-CT). In this study, a novel approach based on microstructural simulations is proposed. SGI slices were obtained from X-CT and every fifth image was selected to ensure a balanced representation of the microstructure that neither completely alters the character of the distribution of graphite particles nor significantly changes the fraction of any specific graphite particle. The crack path generated in representative volume elements (RVEs) is used to investigate the effect of graphite particles and depict the crack thickness in 3D. The tensile properties and damage mechanism of finite-element methods are validated from experiments. It was found that large and irregular graphite particles accelerated the crack-initiation process. Besides, the spacing between graphite particles should be as large as possible to enhance the material’s fracture toughness. This research provides an effective way to find optimum arrangements of graphite particles or voids for the design of structural components with increased fracture toughness. The application of micromechanics modelling has the potential to provide new insights useful for the design and manufacture of metal-matrix composites.
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微观组织对球墨铸铁断口演化的影响:数值分析
球墨铸铁(SGI)由于其在高温下的优异机械性能和耐用性,在各个工程领域得到了广泛的应用。SGI中石墨夹杂物的形貌对其拉伸力学性能有很大影响。尽管研究广泛,但其微观组织对断裂行为的影响尚未得到充分研究。与以往对断裂行为的研究不同,本研究试图通过x射线断层扫描(X-CT)的二维图像(切片)来研究石墨形态与SGI断裂行为之间的关系。本研究提出了一种基于微观结构模拟的新方法。从X-CT获得SGI切片,每五张图像中选择一张,以确保微观结构的平衡表现,既不会完全改变石墨颗粒分布的特征,也不会显著改变任何特定石墨颗粒的比例。利用代表性体积元(RVEs)生成的裂纹路径,研究了石墨颗粒对裂纹的影响,并对裂纹厚度进行了三维刻画。通过实验验证了有限元方法的拉伸性能和损伤机理。结果表明,较大的不规则石墨颗粒加速了裂纹萌生过程。此外,石墨颗粒之间的间距应尽可能大,以提高材料的断裂韧性。该研究为提高断裂韧性的结构件的设计提供了寻找石墨颗粒或空隙的最佳排列方式的有效途径。微观力学建模的应用有可能为金属基复合材料的设计和制造提供新的见解。
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来源期刊
Engineering Failure Analysis
Engineering Failure Analysis 工程技术-材料科学:表征与测试
CiteScore
7.70
自引率
20.00%
发文量
956
审稿时长
47 days
期刊介绍: Engineering Failure Analysis publishes research papers describing the analysis of engineering failures and related studies. Papers relating to the structure, properties and behaviour of engineering materials are encouraged, particularly those which also involve the detailed application of materials parameters to problems in engineering structures, components and design. In addition to the area of materials engineering, the interacting fields of mechanical, manufacturing, aeronautical, civil, chemical, corrosion and design engineering are considered relevant. Activity should be directed at analysing engineering failures and carrying out research to help reduce the incidences of failures and to extend the operating horizons of engineering materials. Emphasis is placed on the mechanical properties of materials and their behaviour when influenced by structure, process and environment. Metallic, polymeric, ceramic and natural materials are all included and the application of these materials to real engineering situations should be emphasised. The use of a case-study based approach is also encouraged. Engineering Failure Analysis provides essential reference material and critical feedback into the design process thereby contributing to the prevention of engineering failures in the future. All submissions will be subject to peer review from leading experts in the field.
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