Optimizing hot tearing susceptibility of Mg-1Ca alloy by pulsed magnetic fields: Experimental investigation and numerical simulation

IF 5.7 2区 工程技术 Q1 ENGINEERING, MECHANICAL Engineering Failure Analysis Pub Date : 2025-06-01 Epub Date: 2025-03-10 DOI:10.1016/j.engfailanal.2025.109518
Xin Guo , Yi Liu , Hua Zhao , Jiangfeng Song , Jinge Liao , Xiaohui Feng , Bin Jiang , Yuansheng Yang
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Abstract

In this paper, the influence of pulsed magnetic fields (PMF) with different voltages (0 V, 50 V, 100 V, and 150 V) on the hot tearing susceptibility (HTS) of Mg-1Ca alloy was investigated, hot tearing experiments were carried out with a constraint rod casting (CRC) mold, and COMSOL simulations of the solidification process were performed. The experimental results showed that the HTS of the alloy decreased with increasing PMF voltage, and the alloy exhibited the lowest HTS at a PMF voltage of 150 V. The area of hot tears in hot spots was reduced from a complete fracture (∞) to 0.21 mm2, and the cracking susceptibility coefficient (CSCt) value decreased from 1.83 to 1.58. The application of PMF accelerates the passage through the susceptibility temperature range of hot tearing. Combined with the simulation results, it is shown that with the increase of PMF intensity, the forced convection of induced melt is enhanced, which leads to the breakage or separation of primary brittle dendrites and makes the grains more refined. It not only increases the tensile stress required for liquid film separation but also reduces the shrinkage strain acting on the grain boundary per unit. In addition, the electromagnetic force forcibly drives the melt to flow, which increases the flow velocity of the melt, thus enhancing the feeding ability of the alloy. Finally, the HTS of Mg-1Ca alloy was obviously optimized.
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脉冲磁场优化Mg-1Ca合金热撕裂敏感性的实验研究与数值模拟
本文研究了不同电压(0 V、50 V、100 V和150 V)脉冲磁场(PMF)对Mg-1Ca合金热撕裂敏感性(HTS)的影响,在约束杆铸造(CRC)模具上进行了热撕裂实验,并对凝固过程进行了COMSOL模拟。实验结果表明,随着PMF电压的升高,合金的高温超导温度降低,在PMF电压为150 V时合金的高温超导温度最低。热点处的热撕裂面积由完全断裂(∞)减小到0.21 mm2,开裂敏感性系数(CSCt)由1.83减小到1.58。PMF的应用加速了热撕裂敏感温度范围的通过。结合模拟结果表明,随着PMF强度的增加,诱导熔体的强制对流增强,导致初生脆性枝晶断裂或分离,晶粒更加细化。它不仅增加了液膜分离所需的拉应力,而且降低了作用在晶界上的单位收缩应变。此外,电磁力强制推动熔体流动,提高了熔体的流动速度,从而增强了合金的供料能力。最后,对Mg-1Ca合金的高温超导性能进行了明显优化。
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来源期刊
Engineering Failure Analysis
Engineering Failure Analysis 工程技术-材料科学:表征与测试
CiteScore
7.70
自引率
20.00%
发文量
956
审稿时长
47 days
期刊介绍: Engineering Failure Analysis publishes research papers describing the analysis of engineering failures and related studies. Papers relating to the structure, properties and behaviour of engineering materials are encouraged, particularly those which also involve the detailed application of materials parameters to problems in engineering structures, components and design. In addition to the area of materials engineering, the interacting fields of mechanical, manufacturing, aeronautical, civil, chemical, corrosion and design engineering are considered relevant. Activity should be directed at analysing engineering failures and carrying out research to help reduce the incidences of failures and to extend the operating horizons of engineering materials. Emphasis is placed on the mechanical properties of materials and their behaviour when influenced by structure, process and environment. Metallic, polymeric, ceramic and natural materials are all included and the application of these materials to real engineering situations should be emphasised. The use of a case-study based approach is also encouraged. Engineering Failure Analysis provides essential reference material and critical feedback into the design process thereby contributing to the prevention of engineering failures in the future. All submissions will be subject to peer review from leading experts in the field.
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