Pre-carbonization-mediated construction of urchin-like NiFe2O4 superparticles with enhanced CNT growth for efficient oxygen evolution

Abstract

In this study, we report the rational design and synthesis of carbonized NiFe₂O₄ superparticles (CarSPs) hierarchically integrated with densely aligned carbon nanotube (CNT) architectures, hereafter denoted as CarSP-CNTs, which exhibit a biomimetic urchin-like morphology. Through exploitation of the colloidal self-assembly and catalytic functionalities inherent to NiFe₂O₄ nanoparticles (NPs), we achieve seamless integration of one-dimensional CNT arrays with three-dimensional superstructural frameworks. Systematic investigation reveals that the pre-carbonization of surface-bound organic ligands coupled with subsequent CNT growth induces synergistic interplay between conductive carbon matrices and active spinel oxide phases. This structural optimization confers CarSP-CNTs with enhanced charge transfer kinetics and catalytically robust interfaces, as evidenced by their superior electrocatalytic performance for the oxygen evolution reaction (OER) in alkaline electrolyte (1 M KOH). The optimized CarSP-CNTs exhibit a minimal overpotential of 307 mV to deliver a current density of 10 mA cm⁻², alongside remarkable operational stability exceeding 20 h of continuous electrolysis. These findings establish a paradigm for the rational design of hierarchically structured, multi-component electrocatalysts through coordinated nanoscale engineering, offering a versatile platform for advancing energy conversion technologies.