Complete Recovery and Health Status Detection of Roller Tank Lugs Using Image Inpainting Based on Unordered Image Stitching

IF 9.9 1区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS IEEE Transactions on Industrial Informatics Pub Date : 2025-04-07 DOI:10.1109/TII.2025.3552702
Xiang Lu;Ning Ma;Xingzhen Bai;Guhui Li;Fan Zhang;Yinjing Guo
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Abstract

To address the challenge of inaccurate detection of the health status of roller tank lugs in the case of occlusion, this article proposes a nonlearning-based image inpainting method for roller tank lugs. The approach employs an unordered image stitching algorithm to effectively recover the occluded roller tank lugs and facilitate accurate detection of their health status. In terms of occluded region extraction, this article proposes an extraction algorithm based on a binary tree model, which effectively identifies and extracts the occluded regions by estimating the nonoverlapping areas in the reference image and subsequent multiframe images, thereby accurately extracting the images of the polyurethane wheels on roller tank lugs. This article presents an unordered image stitching technique that does not require image sorting and can directly perform stitching, effectively addressing the image distortion issues caused by cumulative stitching errors in traditional unordered stitching methods. The experimental results show that the proposed algorithm outperforms the traditional algorithm in both qualitative analysis and quantitative metrics in terms of occluded region extraction and image stitching. Compared with traditional image inpainting algorithms, the proposed method can recover the occluded portions of roller tank lugs more efficiently, with an average error rate of just 1.57% in the calculation of wear of its completed images. These results indicate that our approach meets the practical needs of engineering applications.
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基于无序图像拼接的图像修复滚柱罐凸耳的完全恢复与健康状态检测
为了解决在遮挡情况下对滚筒罐凸耳健康状态检测不准确的问题,本文提出了一种基于非学习的滚筒罐凸耳图像喷漆方法。该方法采用无序图像拼接算法,有效地恢复了被遮挡的滚筒罐凸耳,便于准确检测其健康状态。在遮挡区域提取方面,本文提出了一种基于二叉树模型的提取算法,通过估计参考图像和后续多帧图像中的非重叠区域,有效地识别和提取遮挡区域,从而准确提取滚轮罐凸耳聚氨酯车轮图像。本文提出了一种不需要对图像进行排序,可以直接进行拼接的无序图像拼接技术,有效解决了传统无序拼接方法中由于拼接误差累积而导致的图像失真问题。实验结果表明,该算法在遮挡区域提取和图像拼接方面的定性分析和定量指标均优于传统算法。与传统的图像修复算法相比,该方法可以更有效地恢复滚筒罐凸耳的遮挡部分,其完成图像的磨损计算平均错误率仅为1.57%。这些结果表明,我们的方法符合工程应用的实际需要。
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来源期刊
IEEE Transactions on Industrial Informatics
IEEE Transactions on Industrial Informatics 工程技术-工程:工业
CiteScore
24.10
自引率
8.90%
发文量
1202
审稿时长
5.1 months
期刊介绍: The IEEE Transactions on Industrial Informatics is a multidisciplinary journal dedicated to publishing technical papers that connect theory with practical applications of informatics in industrial settings. It focuses on the utilization of information in intelligent, distributed, and agile industrial automation and control systems. The scope includes topics such as knowledge-based and AI-enhanced automation, intelligent computer control systems, flexible and collaborative manufacturing, industrial informatics in software-defined vehicles and robotics, computer vision, industrial cyber-physical and industrial IoT systems, real-time and networked embedded systems, security in industrial processes, industrial communications, systems interoperability, and human-machine interaction.
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