3D kinematics of cavitation bubbles and the relationship with cavitation intensity in straight-tube ultrasonic microreactors

IF 4.3 2区 工程技术 Q2 ENGINEERING, CHEMICAL Chemical Engineering Science Pub Date : 2025-06-15 Epub Date: 2025-04-18 DOI:10.1016/j.ces.2025.121700
Zehong Fang , Xiaojing Zhu , Jingjing Li , Rui Yin , Yonghuai Lu , Zhuotao Zheng , Jingfu Jia , Zhengya Dong , Zhilin Wu
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Abstract

Straight-tube ultrasonic microreactor has notable advantages in nanomaterial preparation. The 3D kinematics of cavitation bubbles impacts its mixing efficiency, which is critical for understanding and optimizing the reactor. High-speed photography, image processing, sonochemical luminescence, degradation of chlorinated hydrocarbons, fatty emulsification, etc., were used to study the 3D motion of cavitation bubbles and intensity. In the channel with a 1–2 mm inner diameter, a few macrobubbles moved along the glass channel, and cavitation bubble clouds were almost unobserved, resulting in lower cavitation intensity and poor emulsification efficiency. At 3–5 mm, bubble clouds were divided into 2–4 segments with a radial-circulation motion. Consequently, both cavitation intensity and emulsification were significantly improved. Moreover, macrobubbles escaped radial circulation, and moved rapidly near walls, but were confined in segments. At 6 mm, the bubble clouds adhered to one side wall, and overall cavitation intensity was similar to 4–5 mm channels.

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直管超声微反应器中空化气泡的三维运动学及其与空化强度的关系
直管超声微反应器在纳米材料制备方面具有显著的优势。空化气泡的三维运动影响其混合效率,这对理解和优化反应器至关重要。采用高速摄影、图像处理、声化学发光、氯化烃降解、脂肪乳化等方法研究了空化气泡的三维运动及其强度。在内径为1 ~ 2 mm的通道中,少量大气泡沿玻璃通道移动,几乎没有观察到空化气泡云,导致空化强度较低,乳化效率较差。在3 ~ 5 mm处,气泡云分为2 ~ 4段,呈径向环流运动。因此,空化强度和乳化效果都得到了显著改善。此外,大气泡脱离径向循环,并在壁面附近快速移动,但被限制在段内。在6 mm处,气泡云粘附在一侧壁上,整体空化强度与4-5 mm通道相似。
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来源期刊
Chemical Engineering Science
Chemical Engineering Science 工程技术-工程:化工
CiteScore
7.50
自引率
8.50%
发文量
1025
审稿时长
50 days
期刊介绍: Chemical engineering enables the transformation of natural resources and energy into useful products for society. It draws on and applies natural sciences, mathematics and economics, and has developed fundamental engineering science that underpins the discipline. Chemical Engineering Science (CES) has been publishing papers on the fundamentals of chemical engineering since 1951. CES is the platform where the most significant advances in the discipline have ever since been published. Chemical Engineering Science has accompanied and sustained chemical engineering through its development into the vibrant and broad scientific discipline it is today.
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