A TBD-YOLO-Based Surface Defect Detection Method for Hot Rolled Steel Strips

IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Russian Journal of Nondestructive Testing Pub Date : 2025-04-21 DOI:10.1134/S1061830924603192
Shiwu Kong, Yiying Kong, Xiaofei Chi, Xuan Feng, Lidong Ma
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Abstract

Hot rolled steel strips play an important role in the fields of construction, automobile manufacturing, energy, shipbuilding and petrochemicals, etc. Their high strength, corrosion resistance and plasticity make them an indispensable material in industrial manufacturing. Surface defect detection is an indispensable process in hot rolling production line, which is of great significance to improve the quality of hot rolled steel strip. The current detection accuracy of small target defects on the surface of hot rolled steel strips is low and cannot meet the real-time detection needs of enterprises. To solve this problem, we propose a steel strip surface defect detection method based on YOLOv8, named TBD-YOLO. First, the downsampling mechanism from YOLOv7 (V7downsample) is referenced to replace the downsampling modules in the backbone and neck networks to enhance detection accuracy. Second, a modified bidirectional feature pyramid network (mod_BiFPN) is designed for the neck to perform weighted fusion of multi-scale feature maps. Finally, a novel task-aligned detection head (TDH) is developed to improve the classification and localization performance of the detection head. Extensive experimental results demonstrate that, compared to the original YOLOv8 model, the detection method proposed in this paper has achieved a 7.8% increase in mean Average Precision at Intersection over Union 0.5 (mAP@0.5) value, effectively enhancing the detection capability for small target defects on hot-rolled steel strips surface. Moreover, the frames per second (FPS) has reached 79.8, meeting the real-time detection requirements of industrial sites.

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基于tbd - ylo的热轧带钢表面缺陷检测方法
热轧带钢在建筑、汽车制造、能源、船舶、石油化工等领域发挥着重要作用。它们的高强度、耐腐蚀性和可塑性使它们成为工业制造中不可缺少的材料。表面缺陷检测是热轧生产线上不可缺少的工序,对提高热轧带钢质量具有重要意义。目前对热轧带钢表面小目标缺陷的检测精度较低,不能满足企业的实时检测需求。为了解决这一问题,我们提出了一种基于YOLOv8的钢带表面缺陷检测方法,命名为TBD-YOLO。首先,参考YOLOv7 (V7downsample)的下采样机制,取代骨干网和颈部网络中的下采样模块,提高检测精度。其次,针对颈部设计了改进的双向特征金字塔网络(mod_BiFPN),对多尺度特征图进行加权融合;最后,为了提高检测头的分类定位性能,提出了一种新的任务对齐检测头(TDH)。大量的实验结果表明,与原有的YOLOv8模型相比,本文提出的检测方法在Intersection over Union 0.5 (mAP@0.5)值上的平均精度提高了7.8%,有效增强了对热轧带钢表面小目标缺陷的检测能力。每秒帧数达到79.8,满足工业现场实时检测需求。
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来源期刊
Russian Journal of Nondestructive Testing
Russian Journal of Nondestructive Testing 工程技术-材料科学:表征与测试
CiteScore
1.60
自引率
44.40%
发文量
59
审稿时长
6-12 weeks
期刊介绍: Russian Journal of Nondestructive Testing, a translation of Defectoskopiya, is a publication of the Russian Academy of Sciences. This publication offers current Russian research on the theory and technology of nondestructive testing of materials and components. It describes laboratory and industrial investigations of devices and instrumentation and provides reviews of new equipment developed for series manufacture. Articles cover all physical methods of nondestructive testing, including magnetic and electrical; ultrasonic; X-ray and Y-ray; capillary; liquid (color luminescence), and radio (for materials of low conductivity).
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