Influence of technical and technological parameters on the barley dehulling process

IF 0.7 Q4 FOOD SCIENCE & TECHNOLOGY Ukrainian Food Journal Pub Date : 2022-12-01 DOI:10.24263/2304-974x-2022-11
Y. Kharchenko, A. Buculei, V. Chornyi, A. Sharan
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Abstract

Introduction. The research aim is to determine effect of duration of dehulling, the barley size and moisture, the rotation speed of abrasive discs, the abrasive grit and the load factor of the dehuller on the dehulling index. Materials and methods. The dehulling was carried out in laboratory dehuller (model ULZ-1) at the rotation speed of abrasive discs of 29.6±0.015 s-1 (1775±0.9 rpm) and 42.3±0.013 s-1 (2540±0.8 rpm) and removing of barley husks and meal was conducted in the laboratory aspiration duct of 60 mm width. Results and discussion. The research has shown that the increase in the dehulling duration the weight of the barley loaded to the dehuller, the rotating rate of abrasive discs and the load coefficient of the dehuller working chamber leads to the dehulling index rise. There exists the non-linear dependence between the load coefficient of the dehuller working chamber with the minimum point of the dehulling index for the large fraction of barley 0.27–0.28 and for the small fraction of barley 0.24–0.25. The influence of the barley weight and the load coefficient of the working chamber of the dehuller on the dehulling index occurs according to the curvilinear dependence with the minimum point of the dehulling index for the large barley fraction of 0.27–0.28 and for the small barley fraction of 0.24–0.25. The increase in the processing duration and the load coefficient of the working chamber of the dehuller leads to the increase of the dehulling index, but at the same time the minimum point of the dehulling index decreases from 0.29 to 0.25. As the size of the barley grows, the dehulling index decreases. The gain in moisture of the barley leads to the decrease of the dehulling index according to the linear dependence for both large and small barley fractions. Moreover, the small fraction has the bigger values of the dehulling index than the large one. The moisture influence on the dehulling index has linear dependence for both large and small barley fractions. As moisture increases the dehulling index decreases linearly, but at the same time the large barley fraction had lower values of the dehulling index than the small one. The increase in abrasive discs grit leads to the dehulling index decrease according to the curvilinear dependence. At the grit of 80 the dehulling index gets the constant value and its change depends on the duration of processing. Conclusion. The influence of technological parameters of barley grain on the dehulling index has linear dependence, and machine parameters affect the dehulling index according to curvilinear dependency. These results must be considered when evaluating the effectiveness of dehulling and the development of the process model.
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工艺参数对大麦脱皮过程的影响
介绍。研究目的是确定脱壳时间、大麦粒度和水分、磨片转速、磨粒和脱壳机负荷系数对脱壳指标的影响。材料和方法。在实验室脱壳机(ULZ-1型)中,研磨盘转速分别为29.6±0.015 s-1(1775±0.9 rpm)和42.3±0.013 s-1(2540±0.8 rpm),在实验室60mm宽的抽吸管中进行大麦壳和粗粉的脱壳。结果和讨论。研究表明,随着脱壳时间的延长、载于脱壳机的大麦重量、磨粒盘转速和脱壳机工作腔负荷系数的增大,脱壳指数均有所上升。大粒大麦0.27 ~ 0.28,小粒大麦0.24 ~ 0.25时,脱壳机工作腔负荷系数与脱壳指数最小值存在非线性关系。大粒大麦0.27 ~ 0.28和小粒大麦0.24 ~ 0.25时,大麦重量和脱壳机工作室负荷系数对脱壳指数的影响与脱壳指数的最低点呈曲线关系。脱壳机加工时间和工作腔载荷系数的增加导致脱壳指数的增加,但同时脱壳指数的最低点从0.29下降到0.25。随着大麦尺寸的增大,脱壳指数降低。大麦含水率的增加导致脱壳指数的降低,且大、小粒大麦的脱壳指数均呈线性关系。小馏分的脱壳指数比大馏分的大。水分对大、小粒大麦脱壳指数的影响均呈线性相关关系。随着水分的增加,脱壳指数呈线性下降,但大粒大麦的脱壳指数低于小粒大麦。磨粒粒度的增加导致脱壳指数呈曲线关系降低。在粒度为80时,脱壳指数达到恒定值,其变化与处理时间有关。结论。大麦籽粒工艺参数对脱壳指数的影响呈线性相关关系,机械参数对脱壳指数的影响呈曲线相关关系。在评价脱壳效果和建立过程模型时,必须考虑这些结果。
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来源期刊
Ukrainian Food Journal
Ukrainian Food Journal FOOD SCIENCE & TECHNOLOGY-
CiteScore
1.40
自引率
20.00%
发文量
15
审稿时长
10 weeks
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