Analysis and optimisation on the energy consumption of electric arc furnace steelmaking

IF 1.7 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Ironmaking & Steelmaking Pub Date : 2023-02-19 DOI:10.1080/03019233.2023.2172826
Yonggang Liu, G. Wei, Bohan Tian
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Abstract

ABSTRACT To clarify the influence factors and optimization direction of energy consumption of EAF steelmaking, this study established a complete mass and energy balance model, comprising infiltrated air and off-gas flowrate measurement model and radiative and convective heat loss model, to forecast power and oxygen consumption. The influence of power supply, oxygen supply, carbon injection, infiltrated air, and hot metal charging on the power consumption of EAF is discussed. The results show that optimizing production parameters will effectively reduce power consumption, especially improve the infiltrated air flowrate when there are sufficient combustible gases, which is conducive to energy conservation and emission reduction. Additionally, due to the intensive energy and carbon input in the upstream process of hot metal production, the energy consumption and carbon emissions of hot metal charging EAF are much higher than those of 100% scrap charging EAF.
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电弧炉炼钢能耗分析与优化
为明确电炉炼钢能耗的影响因素及优化方向,本研究建立了完整的质量和能量平衡模型,包括渗透空气和废气流量测量模型、辐射和对流热损失模型,用于预测电炉炼钢的功率和耗氧量。讨论了供电、供氧、喷碳、渗透空气、铁水充注等对电弧炉能耗的影响。结果表明,优化生产参数可以有效降低能耗,特别是在可燃气体充足的情况下提高渗透空气流量,有利于节能减排。此外,由于铁水生产上游过程的能源和碳投入较大,铁水加料电炉的能耗和碳排放量远高于100%废料加料电炉。
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来源期刊
Ironmaking & Steelmaking
Ironmaking & Steelmaking 工程技术-冶金工程
CiteScore
3.70
自引率
9.50%
发文量
125
审稿时长
2.9 months
期刊介绍: Ironmaking & Steelmaking: Processes, Products and Applications monitors international technological advances in the industry with a strong element of engineering and product related material. First class refereed papers from the international iron and steel community cover all stages of the process, from ironmaking and its attendant technologies, through casting and steelmaking, to rolling, forming and delivery of the product, including monitoring, quality assurance and environmental issues. The journal also carries research profiles, features on technological and industry developments and expert reviews on major conferences.
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