The Carbon of Swietenia Machrophylla Fruit Peel and Coal Fly Ash as Bio-Composite Brake Ingredients

Sutikno Madnasri1974, M. Zakaria, S. Edi, P. Marwoto
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Abstract

The eco-friendly brake composite has been still an interesting issue in the development of brake friction materials. Wastes of S. Macrophylla (mahogany) fruit skin and coal fly ash are available as organic ingredients of bio-composite brakes. In this research, we investigated the effects of both ingredients on the brake composite properties which were fabricated using hot isostatic pressing at temperature 200 °C and pressure 5 kN for 3 h. The specimens were prepared in some volume fractions of carbon (2 vol% - 12 vol%). As a result, several tested specimens containing mahogany fruit skin carbon revealed maximum Rockwell hardness 69 HRB, wear 2.49x10-4mm2/kg, and water absorption 2.72 %, while specimens containing coal fly ash showed 78 HRB, 1.1x10-3mm2/kg, and 3.5 %, respectively. The brake composites containing coal fly ash performed better than ones containing mahogany fruit skin carbon. The hardness and wear of these two types of brake composite friction materials meet the minimum criteria required by SAE, JA661, and are close to the quality of the brake pads of two commercial brake composite materials. Water absorption in the brake lining specimens with mahogany leather carbon showed that the addition of the volume fraction caused an increase in water absorption, while the specimen containing coal fly ash showed that the increase in the carbon volume fraction caused a decrease in water absorption.
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大叶黄果皮与粉煤灰碳作为生物复合制动材料的研究
环保型制动复合材料在制动摩擦材料的开发中仍然是一个有趣的问题。桃花心木果皮废料和粉煤灰可作为生物复合制动器的有机成分。在这项研究中,我们研究了这两种成分对制动器复合材料性能的影响。制动器复合材料是在200°C温度和5kN压力下使用热等静压制备的,持续3小时。试样以一定体积分数的碳(2体积%-12体积%)制备。结果,几个含有桃花心木果皮碳的试样显示出最大洛氏硬度69 HRB,磨损2.49x10-4mm2/kg,吸水率2.72%,而含有粉煤灰的试样分别显示出78 HRB,1.1x10-3mm2/kg和3.5%。含有粉煤灰的刹车复合材料比含有桃花心木果皮碳的刹车复合物性能更好。这两种类型的制动复合摩擦材料的硬度和磨损符合SAE JA661要求的最低标准,并且接近两种商用制动复合材料的制动片的质量。含有红木皮碳的制动衬片试样的吸水率表明,体积分数的增加导致吸水率增加,而含有粉煤灰的试样表明,碳体积分数的增大导致吸水率降低。
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