Yaonan Cheng, Jinlong Yang, D. Zuo, Xu Song, Feng Xinmin
{"title":"Tool Design and Cutting Parameters Optimization for Plunge Milling Blisk","authors":"Yaonan Cheng, Jinlong Yang, D. Zuo, Xu Song, Feng Xinmin","doi":"10.1504/IJMR.2020.10020220","DOIUrl":null,"url":null,"abstract":"Because of its complex structure, narrow channel, large metal removal rate and its material belonging to difficult-to-machine material, the machining of blisk is very difficult. It is one of the effective methods to solve the above problems by applying the plunge milling technology, and the tool design and cutting parameters optimisation are of great significance. Firstly, the finite element method is used to design and analyse the geometrical structure, and the static and modal analysis is carried out to ensure the strength of the tool and the stability of the plunge milling. Secondly, the experimental research on the milling titanium alloy was finished by using the designed tool, and the influence of cutting parameters on the cutting force was analysed. Finally, based on the fuzzy comprehensive evaluation method, the cutting parameters are optimised, and the rationality of the tool designed is verified through the experimental study of tool wear. [Submitted 3 January 2018; Accepted 28 December 2018]","PeriodicalId":40033,"journal":{"name":"International Journal of Manufacturing Research","volume":"15 1","pages":"266-284"},"PeriodicalIF":0.5000,"publicationDate":"2020-05-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"1","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Manufacturing Research","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1504/IJMR.2020.10020220","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 1
Abstract
Because of its complex structure, narrow channel, large metal removal rate and its material belonging to difficult-to-machine material, the machining of blisk is very difficult. It is one of the effective methods to solve the above problems by applying the plunge milling technology, and the tool design and cutting parameters optimisation are of great significance. Firstly, the finite element method is used to design and analyse the geometrical structure, and the static and modal analysis is carried out to ensure the strength of the tool and the stability of the plunge milling. Secondly, the experimental research on the milling titanium alloy was finished by using the designed tool, and the influence of cutting parameters on the cutting force was analysed. Finally, based on the fuzzy comprehensive evaluation method, the cutting parameters are optimised, and the rationality of the tool designed is verified through the experimental study of tool wear. [Submitted 3 January 2018; Accepted 28 December 2018]
期刊介绍:
Manufacturing contributes significantly to modern civilization and creates momentum that drives today"s economy. Much research work has been devoted to improving manufactured product quality and manufacturing process efficiency for many decades. Thanks to recent advances in computer and network technologies, sensors, control systems and manufacturing machines, manufacturing research has progressed to a new level. In addition, new research areas in manufacturing are emerging to address problems encountered in the evolving manufacturing environment, such as the increasing business practice of globalisation and outsourcing. This dedicated research journal has been established to report state-of-the-art and new developments in modern manufacturing research.