A review of cutting tools for ultra-precision machining

IF 2.7 4区工程技术 Q2 ENGINEERING, MANUFACTURING Machining Science and Technology Pub Date : 2022-11-02 DOI:10.1080/10910344.2023.2180751

Ganesan G., Ganesh Malayath, R. Mote

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引用次数: 2

Abstract

Abstract Ultra-precision cutting (UPC) is an advanced machining process capable of fabricating components with a surface finish and dimensional accuracy in the nanometer range. The cutting tool edge should possess ultra-sharpness and controlled waviness to bring off a higher degree of finish and accuracy. It also should have high hardness, toughness, thermal resistance and chemical inertness. As the cutting-edge radius is in order of nm, the edge characterization is always arduous. Profound knowledge regarding the wear patterns of the UPC tools is indispensable as it will affect the machining quality to a great extent. Hence, to employ a cutting tool for UPC operations, one should know the different variants of UPC and their characteristics, different tool materials and their properties, geometries and how it affects machining accuracy, various edge preparation method and characterization techniques and their limitations, associated measurement errors, tool wear patterns and processes to control the wear. These diverse areas have to be brought under a single roof to systematically choose the material, geometry, and fabrication method for UPC tools. This article provides a comprehensive review of the research related to cutting tools of UPC to understand and evaluate the current trends in the development of UPC tools. Graphical abstract

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超精密加工刀具研究进展

摘要超精密切削（UPC）是一种先进的加工工艺，能够制造表面光洁度和尺寸精度在纳米范围内的部件。切削刀具边缘应具有超锋利度和可控的波纹度，以获得更高的光洁度和精度。它还应该具有高硬度、韧性、耐热性和化学惰性。由于尖端半径在纳米量级，因此边缘表征总是艰巨的。深入了解UPC刀具的磨损模式是必不可少的，因为这将在很大程度上影响加工质量。因此，要将切削工具用于UPC操作，应该了解UPC的不同变体及其特性、不同的工具材料及其特性、几何形状及其如何影响加工精度、各种边缘处理方法和表征技术及其局限性、相关的测量误差、工具磨损模式和控制磨损的过程。这些不同的区域必须放在一个屋檐下，系统地选择UPC工具的材料、几何形状和制造方法。本文全面回顾了UPC刀具的相关研究，以了解和评估UPC刀具发展的当前趋势。图形摘要

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来源期刊

Machining Science and Technology 工程技术-材料科学：综合

CiteScore

5.70

自引率

3.70%

发文量

审稿时长

6 months

期刊介绍： Machining Science and Technology publishes original scientific and technical papers and review articles on topics related to traditional and nontraditional machining processes performed on all materials—metals and advanced alloys, polymers, ceramics, composites, and biomaterials. Topics covered include: -machining performance of all materials, including lightweight materials- coated and special cutting tools: design and machining performance evaluation- predictive models for machining performance and optimization, including machining dynamics- measurement and analysis of machined surfaces- sustainable machining: dry, near-dry, or Minimum Quantity Lubrication (MQL) and cryogenic machining processes precision and micro/nano machining- design and implementation of in-process sensors for monitoring and control of machining performance- surface integrity in machining processes, including detection and characterization of machining damage- new and advanced abrasive machining processes: design and performance analysis- cutting fluids and special coolants/lubricants- nontraditional and hybrid machining processes, including EDM, ECM, laser and plasma-assisted machining, waterjet and abrasive waterjet machining