Parametric model analysis, geometrical characteristics and tool trajectories to surface roughness when machining the cycloid screw by a five-axis milling machine

Q2 Engineering Journal of Machine Engineering Pub Date : 2022-03-24 DOI:10.36897/jme/147636
D. Hoang Tien, V. Pham, N. Thien, Van Que Nguyen, T. Nguyen Duy, DuyTrinh Nguyen
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引用次数: 2

Abstract

To improve the screw machining accuracy in modern air compressors. This paper investigates three main issues during the development process for cycloid screw machining methods on five-axis CNC machine tools with high precision and efficiency. First, the theoretical basis of cycloid screw surface shaping and derivative of the final profile equation is established. Then, modeling the center trajectory and feed rate according to the cycloid screw profile is given. Next is the experimental setup and simulation of the cycloid screw machining process and discussions. The obtained surface quality prediction parameters are close to the actual measured value, which can be used as a reference model for five-axis CNC milling technology processes. All experimental results obtained by the proposed mathematical model show that a surface with good surface quality is created, meeting the requirements for surface quality. The main work can be used as references for engineers and technicians in practice.
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五轴铣床加工摆线螺杆的参数化模型分析、几何特性和刀具轨迹对表面粗糙度的影响
提高现代空气压缩机螺杆加工精度。本文研究了在五轴数控机床上高精度、高效率地开发摆线螺杆加工方法的过程中的三个主要问题。首先,建立了摆线螺杆表面成形的理论基础和最终轮廓方程的导数。然后,根据摆线螺旋廓线对中心轨迹和进给速度进行了建模。其次是实验装置和摆线螺杆加工过程的仿真与讨论。所获得的表面质量预测参数与实测值接近,可作为五轴数控铣削工艺的参考模型。通过所提出的数学模型获得的所有实验结果表明,产生了具有良好表面质量的表面,满足了表面质量的要求。主要工作可供工程技术人员在实际工作中参考。
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来源期刊
Journal of Machine Engineering
Journal of Machine Engineering Engineering-Industrial and Manufacturing Engineering
CiteScore
2.70
自引率
0.00%
发文量
36
审稿时长
25 weeks
期刊介绍: ournal of Machine Engineering is a scientific journal devoted to current issues of design and manufacturing - aided by innovative computer techniques and state-of-the-art computer systems - of products which meet the demands of the current global market. It favours solutions harmonizing with the up-to-date manufacturing strategies, the quality requirements and the needs of design, planning, scheduling and production process management. The Journal'' s subject matter also covers the design and operation of high efficient, precision, process machines. The Journal is a continuator of Machine Engineering Publisher for five years. The Journal appears quarterly, with a circulation of 100 copies, with each issue devoted entirely to a different topic. The papers are carefully selected and reviewed by distinguished world famous scientists and practitioners. The authors of the publications are eminent specialists from all over the world and Poland. Journal of Machine Engineering provides the best assistance to factories and universities. It enables factories to solve their difficult problems and manufacture good products at a low cost and fast rate. It enables educators to update their teaching and scientists to deepen their knowledge and pursue their research in the right direction.
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