On the Statistics of Mechanical Failure in Flame-Sprayed Self-Supporting Components

Abstract

The objective of this study was to investigate the variability of flexural strength for flame-sprayed ceramic components and to determine which two-parametric distribution function was best suited to represent the experimental data. Moreover, the influence of the number of tested specimens was addressed. The stochastic nature of the flame-spraying process causes a pronounced variation in the properties of potential components, making it crucial to characterise the fracture statistics. To achieve this, this study used two large data sets consisting of 1000 flame-sprayed specimens each. In addition to the standard Weibull approach, the study examined the quality of representing the experimental data using other two-parametric distribution functions (Normal, Log-Normal, and Gamma). To evaluate the accuracy of the distribution functions and their characteristic parameters, random subsamples were generated by resampling of the experimental data, and the results were assessed based on the sampling size. It was found that the experimental data were best represented by either the Weibull or Gamma distribution, and the quality of the fit was correlated with the number of positive and negative outliers. The Weibull fit was more sensitive to positive outliers, whereas the Gamma fit was more sensitive to negative outliers.