Finite Element Simulation of Friction Stir Welding of Inconel 718 to Nimonic 80A

T. Saju, M. Velu
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Abstract

This paper presents results of simulation of friction stir dissimilar welding of 5 mm thick, Nickel-based super-alloys, Inconel 718, and Nimonic 80A using Abaqus software. Four different trials were done to understand the influence of tool rotation speed on temperature distribution in weld zone while travel speed remains constant. The temperature in the weld zone was found to increase with the increase in tool rotation speed and travel speed. The temperature on the advancing side of the tool was higher than that of the retreating side. The tensile strength of weldment was found, by simulation, to be 25% more than that of base metal, Inconel 718. This may be due to grain refinement and dynamic recrystallization during FSW. The simulated bend test revealed an adequate level of ductility of weldments.
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Inconel 718与Nimonic 80A搅拌摩擦焊的有限元模拟
本文介绍了用Abaqus软件模拟5mm厚镍基超级合金、Inconel 718和Nimonic 80A搅拌摩擦异种焊接的结果。进行了四次不同的试验,以了解在行进速度保持不变的情况下,刀具转速对焊接区温度分布的影响。发现焊接区的温度随着工具旋转速度和行进速度的增加而增加。刀具前进侧的温度高于后退侧的温度。通过模拟发现,焊件的抗拉强度比母材铬镍铁合金718的抗拉强度高出25%。这可能是由于FSW过程中的晶粒细化和动态再结晶。模拟弯曲试验表明,焊件具有足够的延展性。
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CiteScore
1.70
自引率
8.30%
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0
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