Substantiation of a rational method for drying granules in a fluidized bed and the hydrodynamic regime of their interaction with a fluidizing agent

A. Nugmanova, I. Aleksanian, A. Nugmanov, Y. A. Maksimenko, R. A. Khaybulov
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引用次数: 1

Abstract

Gluten is produced from wheat grains and is used in the food industry as an improver in flour baking properties. On the basis of a comparative analysis of the methods of dehydration of frozen granules of wheat gluten with a surface dry crust, a rational method of drying them in a fluidized bed has been selected. In the process of calculating units with a fluidized bed, its hydrodynamic parameters have been determined: loss of the pressure of the fluidizing agent; the speed at the transition of the bed from the state of rest to the pseudo-boiling mode; layer porosity; the rate of entrainment of particles in unrestricted conditions roughly corresponding to the rate of soaring, at which a single particle is in equilibrium in the gas flow. During the dewatering operation, the rate of entrainment of the granules varies; therefore, it is advisable to use the passing fluidization mode depending on the decrease in their moisture content. In the variant of the active hydrodynamic regime in the drying unit, the dehydration procedure is intensified without a noticeable decrease in the economic efficiency of its functioning and high quality indicators of the finished product with the given final moisture are provided, which is due to the specific conditions of contact of the granules with the coolant. For granules with a moisture content of 0.19 kg/kg, the values of hydrodynamic characteristics have been determined: the area of critical pseudo-boiling rates is 4.1-5.5 m/s; the carryover rate of the fines is 12.5-14.5 m/s. As a result of the study, the choice has been substantiated in favor of drying the studied granules in a fluidized bed due to the prevalence of its advantages over the dehydration of the object in drum dryers.
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在流化床中干燥颗粒的合理方法及其与流化剂相互作用的水动力机制的证实
面筋是从小麦中提取出来的,在食品工业中用作面粉烘焙性能的改良剂。在对表面干皮面筋冷冻颗粒脱水方法进行比较分析的基础上,选择了一种合理的流化床干燥方法。在流化床装置的计算过程中,确定了流化床的水动力参数:流化剂的压力损失;床层由静止状态向准沸腾状态过渡时的速度;层孔隙度;在不受限制的条件下,粒子的夹带速率,大致相当于气体流动中单个粒子处于平衡状态时的飙升速率。在脱水过程中,颗粒的夹带速率不同;因此,根据其含水率的降低情况,建议采用通过流态化方式。在干燥装置的主动流体动力机制的变体中,脱水过程得到加强,而不会明显降低其功能的经济效率,并且提供了具有给定最终水分的成品的高质量指标,这是由于颗粒与冷却剂接触的特定条件。对于含水率为0.19 kg/kg的颗粒,确定了其水动力特性值:临界拟沸腾速率面积为4.1 ~ 5.5 m/s;细粒的结转速率为12.5 ~ 14.5 m/s。作为研究的结果,选择已被证实有利于在流化床干燥所研究的颗粒,由于其普遍优于在滚筒干燥机中脱水的对象。
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发文量
27
审稿时长
5 weeks
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