Experimental Study and Finite-Element Modeling of the Intermittent Cutting of Steel AISI 52100 with a PcBN Containing Tool

IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Journal of Superhard Materials Pub Date : 2023-07-19 DOI:10.3103/S1063457623030206
Xin Li, Fei Teng, A. S. Manokhin, Junjie Zhang, S. A. Klymenko, Tao Sun, S. An. Klymenko, Y. O. Melniychuk, O. O. Pasichny
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Abstract

Some results of experimental studies on the specific features inherent in the intermittent cutting of quenched steel AISI 52100 with a PcBN tool were presented, and the process of machining with a PcBN tool was analyzed by using the finite element method with consideration for the polycrystalline structure and composition of the tool. To ascertain the effect of the PcBN composite composition on the cutting forces and tool wear, experiments were conducted with cutters of two types of materials with different PcBN content. The obtained experimental results demonstrated the efficiency of the PcBN tool with a low PcBN content to be comparable with the tool characterized by a high PcBN content in the machining of quenched steel AISI 52100 at a cutting speed of 210 m/min under intermittent cutting conditions. The obtained results indicated the prospects and high performability of tools manufactured from PcBN composites of different composition under certain operational conditions.

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含PcBN刀具间歇切削AISI 52100钢的试验研究与有限元建模
介绍了PcBN刀具对淬火钢AISI 52100断续切削特性的实验研究结果,并考虑了PcBN刀具的多晶结构和组成,采用有限元方法对PcBN刀具的加工过程进行了分析。为了确定PcBN复合成分对切削力和刀具磨损的影响,采用两种不同PcBN含量材料的刀具进行了实验。实验结果表明,在间歇切削条件下,低PcBN含量的PcBN刀具与高PcBN含量的PcBN刀具在210 m/min切削速度下加工淬火钢AISI 52100的效率相当。研究结果表明,在一定的操作条件下,由不同成分的PcBN复合材料制成的刀具具有良好的前景和高性能。
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来源期刊
Journal of Superhard Materials
Journal of Superhard Materials MATERIALS SCIENCE, MULTIDISCIPLINARY-
CiteScore
1.80
自引率
66.70%
发文量
26
审稿时长
2 months
期刊介绍: Journal of Superhard Materials presents up-to-date results of basic and applied research on production, properties, and applications of superhard materials and related tools. It publishes the results of fundamental research on physicochemical processes of forming and growth of single-crystal, polycrystalline, and dispersed materials, diamond and diamond-like films; developments of methods for spontaneous and controlled synthesis of superhard materials and methods for static, explosive and epitaxial synthesis. The focus of the journal is large single crystals of synthetic diamonds; elite grinding powders and micron powders of synthetic diamonds and cubic boron nitride; polycrystalline and composite superhard materials based on diamond and cubic boron nitride; diamond and carbide tools for highly efficient metal-working, boring, stone-working, coal mining and geological exploration; articles of ceramic; polishing pastes for high-precision optics; precision lathes for diamond turning; technologies of precise machining of metals, glass, and ceramics. The journal covers all fundamental and technological aspects of synthesis, characterization, properties, devices and applications of these materials. The journal welcomes manuscripts from all countries in the English language.
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