{"title":"Preparation and characterization of plywood panels using recycled HDPE as a formaldehyde-free adhesive: A comparative study","authors":"A. Ashori, V. Heydari, N. Ayrilmiş","doi":"10.1080/02773813.2023.2251463","DOIUrl":null,"url":null,"abstract":"Abstract Formaldehyde-based resins such as urea-formaldehyde (UF) are the most widely used adhesives in the plywood industry. However, due to the concerns about formaldehyde toxicity, there is a need to develop formaldehyde-free adhesive materials. Therefore, the present study aimed to minimize or eliminate the harmful effects of UF resin by using recycled high-density polyethylene (HDPE) from post-consumed fruit packing boxes as a nontoxic adhesive. Three-layer plywood panels using poplar veneers and recycled HDPE films were prepared. UF was used as a control adhesive for the comparison. The influence of three variable parameters in terms of HDPE content (from 80 to 320 g/m2), hot-pressing temperature (from 140 to 180 °C), and pressing duration (from 3 to 8 min) on the properties of plywood panels were evaluated. For evaluation, physical properties, namely water absorption (WA), thickness swelling (TS), and mechanical properties, namely modulus of elasticity (MOE), modulus of rupture (MOR), and glue-line shear strength of the samples, were studied. The findings of this work confirmed that HDPE films gave the values of mechanical properties of plywood panels comparable to those obtained with UF adhesive, even though the adhesive content and pressing time were lower than when the UF adhesive was used. The obtained bonding strength values of HDPE-bonded plywood panels ranged from 0.82 to 1.60 MPa and met the requirement for the European Standard EN 314-2. According to FE-SEM micrographs, the fractured surface of plywood panels with 240 g/m2 of HDPE displayed a homogeneous cross-section area, and a large amount of HDPE was attached to the veneer surfaces. It was found that the average mechanical properties tended to increase with an increase in the pressing temperature and time. The type of adhesive had a significant effect on WA and TS. The smallest values of WA and TS were observed in plywood samples using high contents of HDPE films (240 and 320 g/m2). The optimum conditions were an HDPE loading of 240 g/m2, a hot-pressing temperature of 160 °C, and a hot-pressing time of 5 min. The overall results showed that recycled HDPE had enough potential to reuse as a promising adhesive for the environmentally-friendly plywood manufacturing.","PeriodicalId":17493,"journal":{"name":"Journal of Wood Chemistry and Technology","volume":null,"pages":null},"PeriodicalIF":1.7000,"publicationDate":"2023-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Wood Chemistry and Technology","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1080/02773813.2023.2251463","RegionNum":4,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, PAPER & WOOD","Score":null,"Total":0}
引用次数: 0
Abstract
Abstract Formaldehyde-based resins such as urea-formaldehyde (UF) are the most widely used adhesives in the plywood industry. However, due to the concerns about formaldehyde toxicity, there is a need to develop formaldehyde-free adhesive materials. Therefore, the present study aimed to minimize or eliminate the harmful effects of UF resin by using recycled high-density polyethylene (HDPE) from post-consumed fruit packing boxes as a nontoxic adhesive. Three-layer plywood panels using poplar veneers and recycled HDPE films were prepared. UF was used as a control adhesive for the comparison. The influence of three variable parameters in terms of HDPE content (from 80 to 320 g/m2), hot-pressing temperature (from 140 to 180 °C), and pressing duration (from 3 to 8 min) on the properties of plywood panels were evaluated. For evaluation, physical properties, namely water absorption (WA), thickness swelling (TS), and mechanical properties, namely modulus of elasticity (MOE), modulus of rupture (MOR), and glue-line shear strength of the samples, were studied. The findings of this work confirmed that HDPE films gave the values of mechanical properties of plywood panels comparable to those obtained with UF adhesive, even though the adhesive content and pressing time were lower than when the UF adhesive was used. The obtained bonding strength values of HDPE-bonded plywood panels ranged from 0.82 to 1.60 MPa and met the requirement for the European Standard EN 314-2. According to FE-SEM micrographs, the fractured surface of plywood panels with 240 g/m2 of HDPE displayed a homogeneous cross-section area, and a large amount of HDPE was attached to the veneer surfaces. It was found that the average mechanical properties tended to increase with an increase in the pressing temperature and time. The type of adhesive had a significant effect on WA and TS. The smallest values of WA and TS were observed in plywood samples using high contents of HDPE films (240 and 320 g/m2). The optimum conditions were an HDPE loading of 240 g/m2, a hot-pressing temperature of 160 °C, and a hot-pressing time of 5 min. The overall results showed that recycled HDPE had enough potential to reuse as a promising adhesive for the environmentally-friendly plywood manufacturing.
期刊介绍:
The Journal of Wood Chemistry and Technology (JWCT) is focused on the rapid publication of research advances in the chemistry of bio-based materials and products, including all aspects of wood-based polymers, chemicals, materials, and technology. JWCT provides an international forum for researchers and manufacturers working in wood-based biopolymers and chemicals, synthesis and characterization, as well as the chemistry of biomass conversion and utilization.
JWCT primarily publishes original research papers and communications, and occasionally invited review articles and special issues. Special issues must summarize and analyze state-of-the-art developments within the field of biomass chemistry, or be in tribute to the career of a distinguished researcher. If you wish to suggest a special issue for the Journal, please email the Editor-in-Chief a detailed proposal that includes the topic, a list of potential contributors, and a time-line.