Powders Synthesized from Solutions of Calcium Chloride, Sodium Hydrogen Phosphate, and Sodium Sulfate for Bioceramics Production

Abstract

Fine powders of brushite CaHPO4·2H2O, ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O), and calcium sulfate dihydrate CaSO4·2H2O—all containing sodium chloride NaCl as a reaction by-product—were synthesized from 0.5 M aqueous solution of calcium chloride CaCl2, sodium hydrophosphate Na2HPO4 and/or sodium sulfate Na2SO4. Powder of ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) was synthesized by precipitation from aqueous solution of calcium chloride CaCl2 and mixed-anionic solution simultaneously containing the hydrogen phosphate anion HPO42− (Na2HPO4) and sulfate anion SO42− (Na2SO4). Sodium chloride NaCl, presenting in compacts based on synthesized powders of brushite CaHPO4·2H2O, ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) and calcium sulfate dihydrate CaSO4·2H2O, was responsible for both low-temperature melt formation and the creation of phase composition of ceramics. Heterophase interaction of components led to the resulting phase composition of the ceramic samples during heating, including the formation of chlorapatite Ca5(PO4)3Cl in powders of brushite and ardealite. The phase composition of the ceramics based on the powder of brushite CaHPO4·2H2O containing NaCl as a by-product after firing at 800–1000 °C included β-Ca2P2O7, and Ca5(PO4)3Cl. The phase composition of ceramics based on the powder of ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) containing NaCl as a by-product after firing at 800 and 900 °C included β-Ca2P2O7, CaSO4, and Ca5(PO4)3Cl; after firing at 1000 °C, it includedCaSO4, Ca5(PO4)3Cl and Ca3(PO4)2/Ca10Na(PO4)7, and after firing at 1100 °C, it included CaSO4 and Ca5(PO4)3Cl. The phase composition of ceramics based on powder of calcium sulfate dihydrate CaSO4·2H2O containing NaCl as a by-product after firing at 800–1100 °C included CaSO4 as the predominant phase. The phase composition of all ceramic samples under investigation consisted of biocompatible crystalline phases with different abilities to biodegrade. For this reason, the created ceramics can be recommended for testing as materials for treatment of bone defects using regenerative medicine methods.