A review on sustainable alternatives for conventional cutting fluid applications for improved machinability

IF 2.7 4区工程技术 Q2 ENGINEERING, MANUFACTURING Machining Science and Technology Pub Date : 2023-03-04 DOI:10.1080/10910344.2023.2194966

D. J. Hiran Gabriel, M. Parthiban, I. Kantharaj, N. Beemkumar

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Abstract

Abstract Cutting fluid is used in the field of engineering for hundreds of years, and it plays a critical role in component processing efficiency and surface quality. Water-based cutting fluid accounts for more than 90% of cutting fluid used. Conventional cutting fluids and conventional methods of coolant application are not sustainable, economical, and environmentally friendly. Cutting fluid application in large amounts also causes health issues for the operator. Researchers have developed and implemented sustainable methods like solid lubrication, cryogenic cooling, minimum quantity lubrication (MQL), and heat pipe-assisted cooling processes in the past two decades. The introduction of environmentally friendly machining techniques has considerably improved machinability in recent years. In the presented review, adverse effects of water based cutting fluids and sustainable alternative means to cut down on heat during machining and applying coolants were studied, and their pros and cons are listed. The review focuses on identifying the best available sustainable method that is economic, environmental, and is operator-friendly.

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综述了传统切削液的可持续替代品，以提高可加工性

摘要切削液在工程领域应用已有数百年的历史，它对零件加工效率和表面质量起着至关重要的作用。水基切削液占所用切削液的90%以上。传统的切削液和传统的冷却剂应用方法是不可持续的、经济的和环境友好的。大量使用切削液也会给操作员带来健康问题。在过去的二十年里，研究人员开发并实施了可持续的方法，如固体润滑、低温冷却、最小量润滑（MQL）和热管辅助冷却工艺。近年来，环保加工技术的引入大大提高了可加工性。综述了水基切削液的不利影响以及在加工和使用冷却剂过程中减少热量的可持续替代方法，并列出了它们的优缺点。审查的重点是确定经济、环境和对运营商友好的最佳可持续方法。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Machining Science and Technology 工程技术-材料科学：综合

CiteScore

5.70

自引率

3.70%

发文量

审稿时长

6 months

期刊介绍： Machining Science and Technology publishes original scientific and technical papers and review articles on topics related to traditional and nontraditional machining processes performed on all materials—metals and advanced alloys, polymers, ceramics, composites, and biomaterials. Topics covered include: -machining performance of all materials, including lightweight materials- coated and special cutting tools: design and machining performance evaluation- predictive models for machining performance and optimization, including machining dynamics- measurement and analysis of machined surfaces- sustainable machining: dry, near-dry, or Minimum Quantity Lubrication (MQL) and cryogenic machining processes precision and micro/nano machining- design and implementation of in-process sensors for monitoring and control of machining performance- surface integrity in machining processes, including detection and characterization of machining damage- new and advanced abrasive machining processes: design and performance analysis- cutting fluids and special coolants/lubricants- nontraditional and hybrid machining processes, including EDM, ECM, laser and plasma-assisted machining, waterjet and abrasive waterjet machining