Bootstrap beta control chart for monitoring proportion data

Abstract

PurposeAs an alternative to the standard p and np charts along with their various modifications, beta control charts are used in the literature for monitoring proportion data. These charts in general use average of proportions to set up the control limits assuming in-control parameters known. The purpose of the paper is to propose a control chart for detecting shift(s) in the percentiles of a beta distributed process monitoring scheme when in-control parameters are unknown. Such situations arise when specific percentile of proportion of conforming or non-conforming units is the quality parameter of interest.Design/methodology/approachParametric bootstrap method is used to develop the control chart for monitoring percentiles of a beta distributed process when in-control parameters are unknown. Extensive Monte Carlo simulations are conducted for various combinations of percentiles, false-alarm rates and sample sizes to evaluate the in-control performance of the proposed bootstrap control charts in terms of average run lengths (ARL). The out-of-control behavior and performance of the proposed bootstrap percentile chart is thoroughly investigated for several choices of shifts in the parameters of beta distribution. The proposed chart is finally applied to two skewed data sets for illustration.FindingsThe simulated values of in-control ARL are found to be closer to the theoretical results implying that the proposed chart for percentiles performs well with both positively and negatively skewed data. Also, the out-of-control ARL values for the percentiles decrease sharply with both downward and upward small, medium and large shifts in the parameters. The phenomenon indicates that the chart is effective in detecting shifts in the parameters. However, the speed of detection of shifts varies depending on the type of shift, the parameters and the percentile being considered. The proposed chart is found to be effective in comparison to the Shewhart-type chart and bootstrap-based unit gamma chart.Originality/valueIt is worthwhile to mention that the beta control charts proposed in the literature use average of proportion to set up the control limits. However, in practice, specific percentile of proportion of conforming or non-conforming items should be more useful as the quality parameter of interest than average. To the best of our knowledge, no research addresses beta control chart for percentiles of proportion in the literature. Moreover, the proposed control chart assumes in-control parameters to be unknown, and hence captures additional variability introduced into the monitoring scheme through parameter estimation. In this sense, the proposed chart is original and unique.