Defect signal intelligent recognition of weld radiographs based on YOLO V5-IMPROVEMENT

IF 6.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Journal of Manufacturing Processes Pub Date : 2023-08-04 DOI:10.1016/j.jmapro.2023.05.058
Lushuai Xu , Shaohua Dong , Haotian Wei , Qingying Ren , Jiawei Huang , Jiayue Liu
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Abstract

Internal pipeline weld defects cause pipeline cracking accidents, whereas X-ray detection can detect these defects. The deep learning-based intelligent defect identification model of weld radiographs extracted weld defects automatically through a convolutional neural network, thereby eliminating the subjective interference of human factors and improving the quality and speed of film evaluation. By proposing the YOLO V5-IMPROVEMENT model and adding the CA attention mechanism, SIOU loss function, and FReLU activation function, this paper improved the ability to detect small targets, capture low-sensitivity spatial information, and perform global optimization. A total of 7500 radiographs containing weld defects of a Chinese oil and gas long-distance pipeline were selected for training, verifying, and testing the model developed in the paper. Precision and recall of the YOLO V5-improvement presented in this paper reached 92.2 % and 92.3 %, which were 10.7 % and 12.5 % higher than YOLO V4, and 9 % and 11.2 % higher than the unimproved YOLO V5 model, respectively. It is confirmed that YOLO V5-IMPROVEMENT has high accuracy and high robustness and that applying this model to the intelligent defect identification of weld ray images can significantly improve detection efficiency and reduce the misjudgment rate.

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基于YOLO V5-IMPROVEMENT的焊缝x线片缺陷信号智能识别
管道内部焊接缺陷会导致管道破裂事故,而X射线检测可以检测到这些缺陷。基于深度学习的焊缝射线照片智能缺陷识别模型通过卷积神经网络自动提取焊缝缺陷,从而消除了人为因素的主观干扰,提高了胶片评估的质量和速度。通过提出YOLO V5-IMPROVEMENT模型,并添加CA注意机制、SIOU丢失函数和FReLU激活函数,提高了检测小目标、捕获低灵敏度空间信息和进行全局优化的能力。选取7500张中国石油天然气长输管道焊缝缺陷射线照片,对本文开发的模型进行了训练、验证和测试。本文提出的YOLO V5改进模型的准确率和召回率分别达到92.2%和92.3%,分别比YOLO V4高10.7%和12.5%,比未改进的YOLO V4模型高9%和11.2%。结果表明,YOLO V5-IMPROVEMENT具有高精度和高鲁棒性,将该模型应用于焊缝射线图像的智能缺陷识别可以显著提高检测效率,降低误判率。
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来源期刊
Journal of Manufacturing Processes
Journal of Manufacturing Processes ENGINEERING, MANUFACTURING-
CiteScore
10.20
自引率
11.30%
发文量
833
审稿时长
50 days
期刊介绍: The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.
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