Recent progress on the additive manufacturing of aluminum alloys and aluminum matrix composites: Microstructure, properties, and applications

IF 14 1区 工程技术 Q1 ENGINEERING, MANUFACTURING International Journal of Machine Tools & Manufacture Pub Date : 2023-08-01 DOI:10.1016/j.ijmachtools.2023.104047
Zhiguang Zhu , Zhiheng Hu , Hang Li Seet , Tingting Liu , Wenhe Liao , Upadrasta Ramamurty , Sharon Mui Ling Nai
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引用次数: 11

Abstract

Whilst the adoption of additive manufacturing (AM) of aluminum alloys is relatively slower compared with that of steels and titanium alloys, it has undergone a flourishing trend in the past 15 years. Significant progress, such as the development of novel processes, novel alloys, novel heat treatment profiles, and applications, has been made through the combined efforts from academic and industry fields. This state-of-the-art review presents a detailed overview of the process technology, microstructure, and properties of different aluminum alloys and aluminum matrix composites fabricated using various additive manufacturing technologies, including laser powder bed fusion, electron beam powder bed fusion, laser powder direct energy deposition, wire arc additive manufacturing, binder jetting, and additive friction stir deposition. The pros and cons of each technology in fabricating aluminum alloys are evaluated. As the dominant additive manufacturing technology for aluminum alloys, an emphasis is put on the laser powder bed fusion technology by reviewing the effect of various factors, such as post-heat treatment, powder feedstock, oxidation, and element evaporation, on the microstructure and properties. We close the review with the outlook listing the remaining challenges associated with the additive manufacturing of aluminum alloys.

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铝合金和铝基复合材料增材制造的最新进展:微观结构、性能和应用
虽然与钢和钛合金相比,铝合金的增材制造(AM)的采用相对较慢,但在过去15年中,它经历了蓬勃发展的趋势。通过学术和工业领域的共同努力,在开发新工艺、新合金、新热处理型材和应用方面取得了重大进展。这篇最新的综述详细概述了使用各种增材制造技术制造的不同铝合金和铝基复合材料的工艺技术、微观结构和性能,包括激光粉末床融合、电子束粉末床聚变、激光粉末直接能量沉积、线弧增材制造、粘结剂喷射、,以及添加剂摩擦搅拌沉积。评估了制造铝合金的每种技术的优缺点。作为铝合金的主要增材制造技术,通过考察后热处理、粉末原料、氧化和元素蒸发等因素对铝合金组织和性能的影响,重点介绍了激光粉末床熔融技术。我们在结束审查时列出了与铝合金增材制造相关的剩余挑战。
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来源期刊
CiteScore
25.70
自引率
10.00%
发文量
66
审稿时长
18 days
期刊介绍: The International Journal of Machine Tools and Manufacture is dedicated to advancing scientific comprehension of the fundamental mechanics involved in processes and machines utilized in the manufacturing of engineering components. While the primary focus is on metals, the journal also explores applications in composites, ceramics, and other structural or functional materials. The coverage includes a diverse range of topics: - Essential mechanics of processes involving material removal, accretion, and deformation, encompassing solid, semi-solid, or particulate forms. - Significant scientific advancements in existing or new processes and machines. - In-depth characterization of workpiece materials (structure/surfaces) through advanced techniques (e.g., SEM, EDS, TEM, EBSD, AES, Raman spectroscopy) to unveil new phenomenological aspects governing manufacturing processes. - Tool design, utilization, and comprehensive studies of failure mechanisms. - Innovative concepts of machine tools, fixtures, and tool holders supported by modeling and demonstrations relevant to manufacturing processes within the journal's scope. - Novel scientific contributions exploring interactions between the machine tool, control system, software design, and processes. - Studies elucidating specific mechanisms governing niche processes (e.g., ultra-high precision, nano/atomic level manufacturing with either mechanical or non-mechanical "tools"). - Innovative approaches, underpinned by thorough scientific analysis, addressing emerging or breakthrough processes (e.g., bio-inspired manufacturing) and/or applications (e.g., ultra-high precision optics).
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Understanding thermal-mechanical variations and resulting joint integrity of pressure-controlled linear friction welding of thin-steel sheets Investigation of three-dimensional forces during additive friction stir deposition — How could force signals reveal the deposition quality? Towards a differentiated understanding of process damping and the introduction of process stiffening effects Revealing mechanisms of processing defect mitigation in laser powder bed fusion via shaped beams using high-speed X-ray imaging Editorial Board
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