Bioreaction-separation on continuous chromatographic systems

P.E. Barker, G. Ganetsos , J. Ajongwen, A. Akintoye
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引用次数: 31

Abstract

Combined bioreaction and separation has been carried out successfully on a simulated moving column continuous countercurrent chromatographic reactor-separator (SCCR-S) system. The continuous inversion of sucrose to glucose and fructose using invertase and the biosynthesis of dextran from sucrose in the presence of the enzyme dextransucrase have been studied.

100% sucrose conversions were achieved and product purities of up to 95% w/v were obtained in the inversion studies. The operation was carried out on a preparative scale with throughputs in excess of 16 kg of dry sugar solids per cubic metre of resin per hour used. The simultaneous inversion and product separation was found to overcome problems associated with substrate inhibition. Complete reaction and separation was obtained at feed concentrations as high as 55% w/v.

Previous studies on the biosynthesis of dextran on batch chromatographic systems showed significant improvements in product yields. The simultaneous removal of the acceptor by product fructose from the reaction mixture led to the formation of greater amounts of high molecular weight dextran (over 80% more than the conventional process at 20% w/v sucrose concentration). To carry out dextran biosynthesis on the SCCR-S system, it was necessary to repack it with larger-size resin to allow for the high pressures caused by the more viscous dextran. Complete conversions have been achieved at sucrose concentrations of 5% w/v with dextran and fructose product purities of up to 100% and 97% respectively obtained under certain conditions. Some levan formation occurred after about 50 h of operation, which is readily removed from the dextran in the normal dextran processing procedures.

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连续色谱系统的生物反应分离
在模拟移动柱连续逆流色谱反应器-分离器(SCCR-S)系统上成功地进行了生物反应与分离。研究了蔗糖在蔗糖酶作用下连续转化为葡萄糖和果糖的过程,以及蔗糖在蔗糖酶作用下生物合成葡聚糖的过程。在转化研究中,蔗糖转化率达到100%,产品纯度高达95% w/v。该操作以制备规模进行,每小时使用的每立方米树脂的吞吐量超过16公斤干糖固体。发现同时转化和产物分离克服了与底物抑制相关的问题。当进料浓度高达55% w/v时,反应完全分离。以前在间歇色谱系统上对葡聚糖生物合成的研究表明,产品收率有显著提高。同时从反应混合物中去除受体产物果糖,导致形成更大量的高分子量葡聚糖(在20% w/v蔗糖浓度下,比传统工艺多80%以上)。为了在SCCR-S系统上进行葡聚糖的生物合成,需要用更大尺寸的树脂重新包装,以适应更粘稠的葡聚糖造成的高压。在一定条件下,在5% w/v的蔗糖浓度下,葡聚糖和果糖的纯度分别可达100%和97%。在大约50小时的操作后,一些左旋油形成,在正常的葡聚糖加工过程中很容易从葡聚糖中去除。
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