A Quality Function Deployment-Based Model for Cutting Fluid Selection

IF 1.5 Q3 ENGINEERING, MECHANICAL Advances in Tribology Pub Date : 2016-01-21 DOI:10.1155/2016/3978102
K. Prasad, S. Chakraborty
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引用次数: 9

Abstract

Cutting fluid is applied for numerous reasons while machining a workpiece, like increasing tool life, minimizing workpiece thermal deformation, enhancing surface finish, flushing away chips from cutting surface, and so on. Hence, choosing a proper cutting fluid for a specific machining application becomes important for enhanced efficiency and effectiveness of a manufacturing process. Cutting fluid selection is a complex procedure as the decision depends on many complicated interactions, including work material’s machinability, rigorousness of operation, cutting tool material, metallurgical, chemical, and human compatibility, reliability and stability of fluid, and cost. In this paper, a decision making model is developed based on quality function deployment technique with a view to respond to the complex character of cutting fluid selection problem and facilitate judicious selection of cutting fluid from a comprehensive list of available alternatives. In the first example, HD-CUTSOL is recognized as the most suitable cutting fluid for drilling holes in titanium alloy with tungsten carbide tool and in the second example, for performing honing operation on stainless steel alloy with cubic boron nitride tool, CF5 emerges out as the best honing fluid. Implementation of this model would result in cost reduction through decreased manpower requirement, enhanced workforce efficiency, and efficient information exploitation.
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基于质量功能展开的切削液选择模型
切削液在加工工件时的应用有很多原因,如延长刀具寿命,减少工件热变形,提高表面光洁度,从切削表面冲洗掉切屑,等等。因此,为特定的加工应用选择合适的切削液对于提高制造过程的效率和有效性变得非常重要。切削液的选择是一个复杂的过程,其决策取决于许多复杂的相互作用,包括工件材料的可加工性、操作的严谨性、刀具材料、冶金、化学和人体相容性、流体的可靠性和稳定性以及成本。针对切削液选择问题的复杂性,提出了一种基于质量功能展开技术的切削液决策模型,便于在多种备选方案中进行合理选择。在第一个例子中,HD-CUTSOL被认为是最适合用碳化钨刀具在钛合金上钻孔的切削液,在第二个例子中,CF5被认为是用立方氮化硼刀具对不锈钢合金进行珩磨的最佳切削液。该模型的实施将通过减少人力需求、提高劳动力效率和有效的信息利用来降低成本。
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来源期刊
Advances in Tribology
Advances in Tribology ENGINEERING, MECHANICAL-
CiteScore
5.00
自引率
0.00%
发文量
1
审稿时长
13 weeks
期刊最新文献
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