The analysis of ways to increase the durability of shut-off valves loaded elements

I. Alexandrov, A. Muranov, Maxim Mikhailov
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Abstract

This review analyzes the problems caused by heavy wear of loaded friction elements of structures, which is typical of almost all industries. This implies the importance of solving problems of increasing their durability. Of particular relevance is the need to solve the problem of improving wear resistance of contact surfaces of special-purpose shut-off valves, being an irreplaceable component of technical equipment used in the oil and gas industry as well as processing industries, nuclear energy, and medicine. It is shown that the effectiveness of solving problems of increasing durability of equipment is largely associated with additional standard processing of loaded friction elements of such structures, and with the improvement of technologies for increasing wear resistance and strength characteristics of their contact surfaces. The analysis of the possibilities of increasing wear resistance by mechanical methods of surface treatment, as well as by methods of surface modification through various functional coatings has been made. It is substantiated that the vacuum-arc method of ion-plasma spraying of a multilayer nanocomposite coating is the most promising way of creating a functional coating to increase the wear resistance of valves. Widespread industrial introduction of the method of beam surface modification of materials makes it possible to obtain such structural-phase states of materials, which are not possible with traditional methods.
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提高截止阀加载元件耐久性的方法分析
本文分析了几乎所有行业都存在的结构载荷摩擦元件严重磨损问题。这意味着解决提高其耐久性问题的重要性。特别相关的是需要解决提高专用截止阀接触面耐磨性的问题,作为石油和天然气工业以及加工工业,核能和医药中使用的技术设备的不可替代的组成部分。结果表明,提高设备耐久性问题的解决效果主要与对此类结构的加载摩擦元件进行额外的标准处理以及提高其接触面的耐磨性和强度特性的技术改进有关。分析了通过机械表面处理方法以及通过各种功能涂层进行表面改性的方法来提高耐磨性的可能性。研究结果表明,真空电弧离子等离子喷涂多层纳米复合涂层是提高阀门耐磨性的最有效方法。材料的光束表面改性方法在工业上的广泛应用,使得传统方法无法获得的材料的结构相态成为可能。
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