{"title":"Factory-in-factory concept as a new business model for automotive production system","authors":"Mohd. Ani, S. Kamaruddin, I. Azid","doi":"10.1504/IJSSCA.2019.10022878","DOIUrl":null,"url":null,"abstract":"In this research, a review of the continuous improvement program concepts and applications, as employed in the automotive manufacturing ecosystem, is analysed based on published articles. The objective of this study is to develop a systematic factory-in-factory (FiF) framework of the production system by minimising wastes according to the unresolved issues of the current continuous improvement program. The outcomes obtained from the evaluation of the current trend in the continuous improvement programs show that even though the establishment of continuous improvement has been a key to a successful business model, there are significant unresolved issues with regards to the vendors. To solve the problem, the future trend of a business model in the automotive tier system has been introduced which is tier-0 and a new production system known as factory-in-factory (FiF). The objectives of the new production system are to minimise costs and shorten the lead time through wastes elimination.","PeriodicalId":35430,"journal":{"name":"International Journal of Six Sigma and Competitive Advantage","volume":null,"pages":null},"PeriodicalIF":0.0000,"publicationDate":"2019-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"4","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Six Sigma and Competitive Advantage","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1504/IJSSCA.2019.10022878","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"Engineering","Score":null,"Total":0}
引用次数: 4
Abstract
In this research, a review of the continuous improvement program concepts and applications, as employed in the automotive manufacturing ecosystem, is analysed based on published articles. The objective of this study is to develop a systematic factory-in-factory (FiF) framework of the production system by minimising wastes according to the unresolved issues of the current continuous improvement program. The outcomes obtained from the evaluation of the current trend in the continuous improvement programs show that even though the establishment of continuous improvement has been a key to a successful business model, there are significant unresolved issues with regards to the vendors. To solve the problem, the future trend of a business model in the automotive tier system has been introduced which is tier-0 and a new production system known as factory-in-factory (FiF). The objectives of the new production system are to minimise costs and shorten the lead time through wastes elimination.
期刊介绍：
Today, Six Sigma is recognised in many world class organisations as an effective means of achieving and maintaining operational excellence and competitive advantage. Six Sigma has proved to be successful in many manufacturing and service organisations to drive out variability from processes, improve process effectiveness and product/service quality, reduce defect rate, enhance customer satisfaction, etc. IJSSCA publishes papers that address Six Sigma issues from the perspectives of customers, industrial engineers, business managers, management consultants, industrial statisticians and Six Sigma practitioners.
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