Research on Flexural Performance of Curved Carbon Fiber Laminate Composites

Hongfei Li, Zhiping Chen, Peng Ge, Hao Miao
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Abstract

As a clean and efficient secondary energy, hydrogen energy is of great significance for building a clean, low-carbon, safe and efficient energy system. At present, high-pressure gaseous hydrogen storage systems for vehicles mostly use carbon fiber reinforced composite materials as the pressure-bearing materials of hydrogen storage vessel to obtain a lighter mass, so as to ensure the hydrogen storage system has a higher hydrogen storage density. However, unlike traditional steel hydrogen storage vessel, carbon fiber composite hydrogen storage vessel has low rigidity and is prone to bending and deformation during manufacture and use, which can cause safety accidents. Most of the previous studies on mechanical properties have focused on flat laminates, which are of limited help to the study of hydrogen storage vessel. In view of this situation, this work fabricated the curved carbon fiber laminates with the same manufacturing process as the hydrogen storage vessel and investigated their flexural performance using a combination of experimental and finite element methods. The bending experiments of curved carbon fiber laminates at different angles were carried out. And the finite element model for flexural performance prediction of curved carbon fiber laminates was established through validation against the experimental results. A parametric study was further performed to analyzed the influence of carbon fiber winding angle on the flexural performance. This work will provide reference and basis for the subsequent research on the flexural performance of carbon fiber composite hydrogen storage vessel.
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弯曲碳纤维层压板复合材料弯曲性能研究
氢能作为清洁高效的二次能源,对构建清洁低碳、安全高效的能源体系具有重要意义。目前,汽车用高压气体储氢系统大多采用碳纤维增强复合材料作为储氢容器的承压材料,以获得更轻的质量,从而保证储氢系统具有更高的储氢密度。然而,与传统钢制储氢容器不同,碳纤维复合材料储氢容器刚度低,在制造和使用过程中容易发生弯曲和变形,容易造成安全事故。以往的力学性能研究大多集中在平板层压板上,对储氢容器的研究帮助有限。针对这种情况,本文采用与储氢容器相同的制造工艺制备了弯曲碳纤维层压板,并采用实验与有限元相结合的方法对其弯曲性能进行了研究。对弯曲碳纤维层压板进行了不同角度的弯曲实验。通过与试验结果的对比验证,建立了弯曲碳纤维层合板弯曲性能预测的有限元模型。通过参数化研究,分析了碳纤维缠绕角度对弯曲性能的影响。本工作将为后续碳纤维复合材料储氢容器的弯曲性能研究提供参考和依据。
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