Joining of Carbon Steel AISI 1006 to Aluminum Alloy AA6061-T6 Via Friction Spot Joining Technique

Q3 Chemical Engineering International Journal of Applied Mechanics and Engineering Pub Date : 2022-12-01 DOI:10.2478/ijame-2022-0046

M. Ridha, Mursal Luaibi Saad, I. Abdullah, Osamah Sabah Barrak, S. K. Hussein, A. Hussein

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Abstract

Abstract This work aims to join sheets of carbon steel to aluminum alloy AA6061. A lap joint arrangement was used with a joint lap area of dimensions * 25 25 mm. The joining procedure was carried out using a rotating tool of 10 mm shoulder diameter. Three process parameters, with three levels for each parameter, were selected to investigate their effects on joints quality. The parameter’s levels for each experiment were designed using the design of the experiment method (DOE). The results indicated that the two materials were joined by a mechanical interlock at an interface line, without formation of intermetallic compounds. The shear force of the joint reached an ultimate value of. 482kN. The shear force of the joint improved by increasing plunging depth of the tool. Samples of minimum shear force value failed by a pull-outing aluminum metal from the carbon steel specimen. Samples of higher shear force value exhibited a shear mode of fracture. Increasing the rotating speed and decreasing pre-heating increased the process temperature.

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碳钢AISI 1006与铝合金AA6061-T6的摩擦点焊接

摘要本工作的目的是将碳钢片连接到铝合金AA6061上。采用搭接布置，搭接面积尺寸* 25 ~ 25mm。使用10毫米肩径的旋转工具进行连接过程。选择三个工艺参数，每个参数有三个层次，研究它们对接头质量的影响。各实验参数水平采用实验法设计(DOE)进行设计。结果表明，两种材料在界面线上通过机械联锁连接，未形成金属间化合物。节理剪力达到极限值为。482 kn。通过增加刀具切入深度，提高了接头的剪切力。通过从碳钢试样中拉出铝金属而失效的最小剪切力值试样。较高剪切力值的试样呈现剪切断裂模式。增加转速和减少预热可以提高工艺温度。

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来源期刊

International Journal of Applied Mechanics and Engineering Engineering-Civil and Structural Engineering

CiteScore

1.50

自引率

0.00%

发文量

审稿时长

35 weeks

期刊介绍： INTERNATIONAL JOURNAL OF APPLIED MECHANICS AND ENGINEERING is an archival journal which aims to publish high quality original papers. These should encompass the best fundamental and applied science with an emphasis on their application to the highest engineering practice. The scope includes all aspects of science and engineering which have relevance to: biomechanics, elasticity, plasticity, vibrations, mechanics of structures, mechatronics, plates & shells, magnetohydrodynamics, rheology, thermodynamics, tribology, fluid dynamics.