Effect of Epoxy Resin Concentration on Some Mechanical Properties of Carbon Fabric/ Nitrile Rubber Reinforced Composites

S. Halim, Said Sayed Gad El Kholy, H. Naguib, R. Hegazy, Nermen Mohamed Baheg
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Abstract

Carbon fiber reinforced polymer composites (CFRP) are widely used in variety of applications such as flexible aerodynamic surfaces on aircraft, under water flexible vehicles, flexible robotic skeletons and engineering applications. Epoxy resins (ER) are usually employed as the polymeric matrix, in which the fabric laminates are embedded. Although Carbon fabric/resin composites possess outstanding mechanical performance and good process-ability, however, ER are relatively brittle which causes a major problem for the performance of the final structure. In our present study, a woven carbon fiber reinforced polymer composite, with nitrile-butadiene rubber (NBR) as the polymeric matrix were fabricated by hand layup method followed by compression molding. Different concentrations (5,10,15 and 20 part per hundred, phr) of an ER were added to the NBR formulations and compared with similarly-processed CFRP reference material produced without NBR. Various static and dynamic mechanical properties were examined experimentally. The results revealed that CFRP composite containing 10 phr epoxy resin showed significant improvement in the impact strength and flexural strength due to the good energy absorbing of NBR. In addition, tensile strength decreased while elongation at break percentage increased because of high strain capability and elastic recovery of the nitrile rubber. The dynamic mechanical test results such as tan delta, glass Sawsan Fakhry Halim, et al., J. Chem. & Cheml. Sci. Vol.9(1), 1-15 (2019) 2 transition temperature Tg and loss and storage modulus results showed good fiber matrix interfacial adhesion between the carbon fabric and the polymeric matrix.
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环氧树脂浓度对碳纤维/丁腈橡胶增强复合材料力学性能的影响
碳纤维增强聚合物复合材料(CFRP)广泛应用于飞机柔性气动表面、水下柔性车辆、柔性机器人骨架和工程应用等领域。环氧树脂(ER)通常被用作聚合物基体,在其中嵌入织物层压板。尽管碳纤维/树脂复合材料具有优异的力学性能和良好的加工性能,但其相对脆性对最终结构的性能造成了很大的影响。本文以丁腈橡胶(NBR)为基体,采用手工铺层法制备了一种机织碳纤维增强聚合物复合材料。在丁腈橡胶配方中加入不同浓度的ER(5、10、15和20百分之一,phr),并与不含丁腈橡胶的类似加工CFRP基准材料进行比较。实验测试了各种静态和动态力学性能。结果表明,含10phr环氧树脂的CFRP复合材料由于丁腈橡胶吸能性好,其冲击强度和抗弯强度均有显著提高。由于丁腈橡胶具有较高的应变能力和弹性回复率,拉伸强度降低,断裂伸长率提高。动态力学试验结果如tan delta、玻璃Sawsan Fakhry Halim等,J. Chem。& Cheml。科学。Vol.9(1), 1-15(2019) 2的转变温度Tg和损耗和存储模量结果表明,碳织物与聚合物基体之间具有良好的纤维基体界面粘附性。
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