Failure Analysis of Induced Draft Fan Bearing in PT Semen Padang Using The RCM Method

Rozi Saferi, Sulaeman, Olka Defra Wanda
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Abstract

The development of the technology is getting trigger competition in industri. To compete, companies should can provide products and the quality of services best for consumer. This study aims to find out the causes of bearings that are damaged in the Induced Draft Fan (IDF Bearing) and how to plan strategic maintenance of IDF Bearing. The method used is reliability centered maintenance (RCM). The causes of bearing damage are analyzed using the Failure Mode Effect and Critical Analysis (FMECA) method. The results of this study show that the cause of IDF Bearing damage is clearance with an RPN value of 210, lubrication system with an RPN value of 36, unbalance with an RPN value of 72, and high temperature with an RPN value of 54. Scheduled Restoration Maintenance is applied for IDF Bearing , where task or preventive maintenance in the form of oil change with a time of 5803.2 hours or 241 days.
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用RCM法分析巴东PT引风机轴承失效
技术的发展正在引发行业竞争。为了竞争,企业应该能够为消费者提供最优质的产品和服务。本研究旨在找出引风机(IDF轴承)轴承损坏的原因,以及如何规划IDF轴承的战略维护。采用以可靠性为中心的维护方法(RCM)。采用失效模式效应和临界分析(FMECA)方法分析了轴承损坏的原因。研究结果表明,造成IDF轴承损坏的原因是间隙(RPN值为210)、润滑系统(RPN值为36)、不平衡(RPN值为72)和高温(RPN值为54)。计划恢复维护适用于IDF轴承,其中任务或预防性维护以换油的形式进行,时间为5803.2小时或241天。
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