Design and Manufacuring of Coal Excavating Robot

Saisugun Dontha, Srikiran Vempati, Syed Amer Ali Hussaini, T. Kumar
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Abstract

Coal excavating robot is the remote controlled robot can be used in mines to excavate coal with utmost efficiency and minimum human intervention. In some coal mines labour work extremely hard to shovel and load the coal in trucks in harsh temperatures, heavy work load and stressful conditions. Labour risks their health and life to do hazardous work in shoveling coal from mines. Labour life risks in coal mines can be reduced by implementing coal excavating robot in coal mines to excavate coal. Coal excavating robot has a scoop shaped heavy loader bucket in front side of robot to load the coal in mines. Loader bucket, links and Robot body frame of robot are designed in Solid works 2016 designing software. Loader bucket teeth are designed with penetration type of bucket teeth to penetrate in to coal. Bucket teeth are designed in seven in number. Finite element analysis is done on Loader bucket in ansys15.0. Software to calculate stresses and total deformation. Material used in manufacturing of coal excavating robot is AISI 1018 low carbon Mild steel.
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采煤机器人的设计与制造
采煤机器人是一种能够在矿井中以最大的效率和最少的人为干预进行采煤的遥控机器人。在一些煤矿,工人在恶劣的温度、繁重的工作负荷和紧张的条件下,极其努力地铲煤并将煤装上卡车。工人冒着健康和生命危险从事从矿井中铲煤的危险工作。通过在煤矿中实施采煤机器人进行采煤,可以降低煤矿工人的劳动寿命风险。采煤机器人在机器人的前部有一个铲形的重型装载机斗,用于在矿井中装载煤炭。在Solid works 2016设计软件中对机器人的装载机铲斗、连杆和机器人本体框架进行了设计。装载机斗齿设计为穿透式斗齿,以穿透进煤。斗齿设计为7个。在ansys15.0中对Loader铲斗进行了有限元分析。软件计算应力和总变形。采煤机器人的制造材料为AISI 1018低碳钢。
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