RECYCLING OF WASTE FROM POLYVINYL CHLORIDE MATERIAL PRODUCTION BY HIGH-TEMPERATURE SHEAR DEFORMATION

Alexandr A Stepanov, Gulia K. Aminova, Marat M. Paimurzin, Vadim M. Saifigaliev, R. Akhmetkhanov, Railia F. Nafikova, Lena B. Stepanova
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Abstract

Recycling of recycled polymer raw materials, in particular PVC waste, is undoubtedly one of the key components of the modern world. A significant place among PVC-based waste is occupied by linoleum, foam, laminated wallpaper, sanitary PVC pipes, artificial leather for haberdashery and technical purposes, agricultural and insulating films, PVC hoses, containers, used packaging. Currently, there are no effective ways to recycle them, so most of the waste is disposed or incinerated.This article shows the possibility of using dispersed powder materials obtained by high-temperature shear grinding of waste from the production of polyvinyl chloride materials. The design of a rotary dispersant for carrying out the process of high-temperature shear grinding of polymer products is considered.It has been established that in the process of waste PVC material recycling simultaneously with the process of high-temperature shear grinding, it is possible to modify the polymer material by introducing 1–3 wt. fr. of metal-containing heat stabilizers and 10–30 wt. fr. of plasticizers into the feedstock. This leads to an increase in the thermal stability margin by 15–50 min and an improvement in the flow rate of the melt processed together with ester plasticizers of the material by 20–35 %, as well as an improvement in the manufacturability of the dispersion process.The conducted research suggests an economically and environmentally beneficial possibility of recycling polyvinyl chloride materials, and opens up ways to create technological schemes closed in material and energy flows.
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利用高温剪切变形法回收聚氯乙烯废料
再生聚合物原料的回收利用,特别是PVC废料,无疑是现代世界的关键组成部分之一。在聚氯乙烯废物中占有重要地位的是油毡、泡沫、层压墙纸、卫生PVC管、服装和技术用途的人造皮革、农业和绝缘薄膜、PVC软管、容器、用过的包装。目前,没有有效的方法来回收它们,所以大多数废物被处理或焚烧。介绍了利用聚氯乙烯生产废料高温剪切粉碎得到的分散粉料的可能性。研究了一种用于聚合物制品高温剪切研磨的旋转分散剂的设计。在废旧PVC材料回收与高温剪切粉碎同时进行的过程中,通过在原料中加入1-3 wt. fr的含金属热稳定剂和10-30 wt. fr的增塑剂对高分子材料进行改性是可能的。这使得热稳定裕度增加了15-50分钟,与材料的酯类增塑剂一起加工的熔体的流动速度提高了20 - 35%,同时也提高了分散过程的可制造性。所进行的研究表明,回收聚氯乙烯材料在经济上和环境上都是有益的,并开辟了创造材料和能量流动封闭的技术方案的途径。
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