QUALITY SUPPORT OF PARTS MANUFACTURED BY MEANS OF ADDITIVE TECHNOLOGIES

M. Kulikov, M. Larionov, Denis V. Gusev, E. Shevchuk
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引用次数: 3

Abstract

On this account the purpose of this work became quality parameter support of products obtained with the aid of 3D-printing. By the authors there was carried out a series of investigations on samples manufactured on the Ultra 3 3D-printer of the Envision Tec. Company. The samples were manufactured in batches of seven samples in each. Each sample from the batch varied from each other with the growth angle α between the researched surface and a “contact window”, and also the thickness of the layer z. With the aid of the profile meter TR110 there was measured roughness and for a thorough analysis of roughness step dimensions there was used a probe microscope of SolverPro company operating in the mode of atomic-power microscopy. The data analysis helped to draw a conclusion on the nature of roughness formation at prototyping, and digital data obtained were accumulated in a table and with the aid of statistical processing there was deduced an equation of the roughness parameter dependence of the surface Ra upon initial technological parameters of the prototyping process. But further roughness improvement can be achieved with the combined shaping with the aid of additive technologies and further machining carried out on a single platform. Investigation methods: at the heart of the work underlie experimental methods of investigation. The investigations are carried out with the use of modern means of nondestructive control; with the use of methods of probe microscopy and standard methods of roughness measurement with the use of a profile meter. The processing of investigation results is carried out with the use of modern mathematical apparatus. Work novelty: there is defined the nature of roughness formation on the surface of a product manufactured with the aid of additive technologies at technological parameter variation of prototyping.
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通过增材制造技术制造零件的质量支持
鉴于此,本工作的目的成为借助3d打印获得的产品的质量参数支持。作者对昂科威Tec的Ultra 3 3d打印机制造的样品进行了一系列调查。公司。这些样品是分批生产的,每批生产7个样品。每批样品在研究表面与“接触窗口”之间的生长角α和层厚z上各不相同。借助于轮廓仪TR110测量粗糙度,为了深入分析粗糙度步长,使用了SolverPro公司的探针显微镜在原子显微镜模式下工作。通过对数据的分析,得出了成形过程中粗糙度形成的性质,并将得到的数据进行数字化整理成表格,通过统计处理,推导出了表面粗糙度参数Ra与成形过程初始工艺参数的关系方程。但是,借助增材加工技术和在单一平台上进行进一步加工的组合成形可以进一步改善粗糙度。调查方法:研究工作的核心是实验调查方法。使用现代无损控制手段进行调查;用探针显微法和标准的粗糙度测量方法用轮廓仪进行测量。利用现代数学仪器对调查结果进行处理。工作新颖性:在原型工艺参数变化的情况下,利用增材制造技术制造的产品表面粗糙度形成的性质是明确的。
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