STRESS ANALYSIS ON PRESSURE VESSEL

J. Jegatheesan, Z. Zakaria
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引用次数: 11

Abstract

Researches done prior to this study focuses on designing of pressure vessel, theoretical studies on failure modes and catastrophic accidents of pressure vessel. This study intents to analyse stress effect based on ASME VIII Division I, PD 5500, and EN 13445 and design a storage tank using PVElite. This study is done for varying internal design temperature and internal design pressure. It is limited by tank capacity, size, type, shape and orientation of pressure vessel. The external design temperature, external design pressure, head type, joint efficiency, diameter, length, and corrosion allowance are restricted as well. The study is done by selecting type of pressure vessel, code of practices, materials and design parameters before performing analysis using PVElite. A LPG storage tank was designed using PVElite. A total of twelve simulation is done and the results are tabulated. It is seen that American standard is capable of simulating for internal temperature less than external temperature which is not possible than the other two counterparts. Here, the external temperature is set at 250C and the internal temperature varies from 00C – 600C with increment of 200C. British and European standard had an error while performing simulation for 00C and 200C The American standard also has the highest value for required thickness for external thickness for head and shell with 3.36518mm and 5.45026mm for head and shell respectively. The internal thickness for American standard is also the highest with 2.5mm, 2.65822mm, 4.01886mm and 6.14440mm for head thickness at 00C, 200C, 400C and 600C respectively while shell thickness is 2.5mm, 2.66606mm, 4.03766m and 6.18855mm for 00C, 200C, 400C and 600C respectively. Stress computed for head and shell for American standard was also the highest with 19.074 MPa, 38.148 MPa, 64.429 MPa and 118.258 MPa at 00C, 200C, 400C and 600C respectively for head and 15.525 MPa, 25.772 MPa, 60.151 MPa and 102.455 MPa for 00C, 200C, 400C and 600C respectively at shell. It is concluded that American standard is the better option of the three.
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压力容器的应力分析
在此之前的研究主要集中在压力容器的设计、失效模式的理论研究和压力容器的灾难性事故。本研究旨在基于ASME VIII Division I, PD 5500和EN 13445分析应力效应,并使用PVElite设计一个储罐。本研究是在不同的内部设计温度和内部设计压力下进行的。受储罐容量、压力容器的尺寸、类型、形状和方位的限制。外部设计温度、外部设计压力、封头类型、接头效率、直径、长度和腐蚀余量也受到限制。在使用PVElite进行分析之前,通过选择压力容器类型、操作规范、材料和设计参数来完成研究。采用PVElite材料设计了LPG储罐。共进行了12次仿真,并将仿真结果制成表格。由此可见,美标能够模拟内部温度小于外部温度,这是其他两个标准所不能做到的。这里,外部温度设定为250C,内部温度在00C - 600C之间变化,增量为200C。英国和欧洲标准在00C和200C进行模拟时存在误差,美国标准的封头和壳体外厚要求厚度也最高,封头和壳体的外厚要求厚度分别为3.36518mm和5.45026mm。在00C、200C、400C和600C时,封头厚度分别为2.5mm、2.65822mm、4.01886mm和6.14440mm,而在00C、200C、400C和600C时,壳体厚度分别为2.5mm、2.66606mm、4.03766m和6.18855mm。在00C、200C、400C和600C时,封头和壳体的应力计算值也最高,分别为19.074 MPa、38.148 MPa、64.429 MPa和118.258 MPa;在00C、200C、400C和600C时,壳体的应力计算值分别为15.525 MPa、25.772 MPa、60.151 MPa和102.455 MPa。结果表明,美国标准是三者中较好的选择。
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