Vapor–Gas Deposition of Polymer Coatings on Metals from Azeotropic Solutions of Organosilanes

Surfaces Pub Date : 2023-09-01 DOI:10.3390/surfaces6030021
Yury B Makarychev
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Abstract

The mechanism of the vapor–gas deposition of vinyltrimethoxysilane (VS) and ethylene glycol (EG) from azeotropic solutions is investigated, which allows a reduction of the evaporation temperature of the components of working mixtures. The need for such studies is associated with the development of a new direction in the technology of vapor–gas deposition of polymer coatings. Methods have been developed for monitoring the chemical composition of working solutions in evaporators using optical spectroscopy, which makes it possible to calculate the partial pressures of vapor-phase components. Based on these studies, compositions of working solutions are proposed that allow the equalization of the partial pressures of the components of working mixtures with a large difference in the boiling point. With the aid of vapor–gas deposition, siloxane coatings on low-carbon steel were obtained, the protective properties of which exceeded the treatment with volatile inhibitors of the adsorption type by two to three orders of magnitude. A new method of vapor–gas deposition of non-volatile powder inhibitors on metals is proposed. Chemical compositions of siloxane coatings were determined using XPS, and mechanisms of interaction of VS with the polymerization promoters ethylene glycol and 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP) were proposed.
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气相-气相沉积在有机硅烷共沸溶液金属上的聚合物涂层
研究了乙烯基三甲氧基硅烷(VS)和乙二醇(EG)在共沸溶液中气相沉积的机理,从而降低了工作混合物组分的蒸发温度。这种研究的需要与气相沉积聚合物涂层技术的新方向的发展有关。利用光谱学监测蒸发器中工作溶液的化学成分的方法已经发展起来,这使得计算气相组分的分压成为可能。在这些研究的基础上,提出了工作溶液的组成,使沸点相差很大的工作混合物的各组分的分压均衡。采用气相沉积法在低碳钢表面制备了硅氧烷涂层,其防护性能比吸附型挥发性抑制剂处理的硅氧烷涂层提高了2 ~ 3个数量级。提出了一种在金属表面气相-气相沉积非挥发性粉末抑制剂的新方法。用XPS测定了硅氧烷涂层的化学组成,并探讨了VS与聚合促进剂乙二醇和1-羟基乙基-1,1-二膦酸(HEDP)相互作用的机理。
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