Cellulose Whiskers Derived from Banana Pseudo-Stem as Potential Reinforcement Filler for Tyre Tread Compounds

T. Bandara, H. Wijesinghe, A. Senevirathna, T. Etampawala
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Abstract

In this study, cellulose fibre was extracted from banana pseudo-stem and converted into cellulose whiskers (CWs) with high-pressure defibrillation method. The CWs were characterized using FTIR, XRD and the results conform the structure of cellulose. XRD studies showed that the percentage crystallinity of bleached fibres is about 93%. The particle size analysis showed a bimodal distribution for CWs where approximately 21% of the sample has average size of 110 nm. The rubber compounds were prepared according to a general tyre tread formulation while incorporating the purified CWs in diluted centrifuged latex (NR) followed by converting them into rubber sheets to produce cellulose whiskers/natural rubber CW/NR composite. Meanwhile, the control was prepared without incorporating CW in the diluted centrifuged latex.  The lowest Mooney viscosity and the highest stress relaxation coefficient of CW/NR composites ensured higher processability. Curing characteristics of the compounds were evaluated at 120 °C and physical properties were evaluated on par to the ASTM standards. The highest cure rate and better scorch time were observed in CW/NR composite. Most of the physical properties were superior. In overall, it is obvious that cellulose whiskers have a potential to use as reinforcing material for natural rubber tyre tread compounds.
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香蕉假茎纤维素晶须作为轮胎胎面复合材料的增强填料
本研究从香蕉假茎中提取纤维素纤维,采用高压除颤法将纤维素纤维转化为纤维素晶须。利用红外光谱(FTIR)、x射线衍射(XRD)对合成的纤维素进行了表征,结果与纤维素的结构一致。XRD研究表明,漂白后的纤维结晶度约为93%。粒径分析显示,CWs呈双峰分布,其中约21%的样品平均粒径为110 nm。根据一般轮胎胎面配方制备橡胶化合物,将纯化的CWs掺入稀释的离心乳胶(NR)中,然后将其转化为橡胶片,生产纤维素晶须/天然橡胶CW/NR复合材料。同时,在稀释后的离心乳胶中不加入CW制备对照。CW/NR复合材料具有最低的穆尼粘度和最高的应力松弛系数,保证了较高的加工性能。在120°C下评估化合物的固化特性,并根据ASTM标准评估物理性能。CW/NR复合材料的固化率最高,烧焦时间较长。大多数物理性质都是优越的。总的来说,纤维素晶须显然有潜力用作天然橡胶轮胎胎面化合物的增强材料。
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