An analysis of the forging of spur gear forms

N.A. Abdul , T.A. Dean
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引用次数: 33

Abstract

Forging spur gear forms in completely closed cavity dies is investigated by means of an upper bound analysis. A velocity field comprising three unit deformation regions is proposed. The tooth regions are approximated by prismatic rectangular sections. The effects of root diameter, number of teeth and workpiece/die interface friction, on flow and forging pressures, are determined.

Forging pressure without friction is independent of root diameter but increases with the number of teeth. In the presence of friction forging pressure increases with reducing root diameter.

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直齿圆柱齿轮成形分析
采用上界分析的方法,研究了全封闭模腔内直齿圆柱齿轮的锻造成形问题。提出了一个由三个单位变形区域组成的速度场。牙齿区域由棱柱形矩形截面近似表示。确定了齿根直径、齿数和工件/模具界面摩擦对流动和锻造压力的影响。无摩擦锻造压力与齿根直径无关,但随着齿数的增加而增加。在存在摩擦的情况下,锻造压力随着根直径的减小而增大。
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