DESIGN OF LONG CANISTER MACHINERY PRODUCT MULTIFUNCTIONAL MEASUREMENT SYSTEM BASED ON LABVIEW

Wang Bin, Sun Rui, Qi Tiecheng
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Abstract

Dimensional tolerance and geometric tolerance are the most important technique indicators associated with the function of a machinery product. This article introduced a measurement system, which was developed for a long canister machinery product which needs 100% detection. The inspecting mode, still dependent on a coordinate measuring machine or any other precision measuring instrument, leads to low speed of detection and low accuracy. Aiming at solving the problem, an automatic measurement system is built based on virtual measuring technology, based on LabVIEW virtual instrument platform to develop the main control program to build the peripheral hardware which was founded on some key technique: fixing appliance, sensor applications, exact arithmetic, system integration. Furthermore, it is essential to carry out the research of generalized design. Through using hardware modular unification, interface design standardization, software functionality and configurable hierarchical, achieved the goal of measuring dimensional tolerance and geometric tolerance on the same instrument. Experimental results show that inspection accuracy of the proposed system reaches 99.80%, and the measurement error is less than 0.043mm. The measurement result satisfies the requirement of the long canister technique indicators. The synthetical measurement efficiency reaches three times that of the former method.
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基于labview的长罐机械产品多功能测量系统设计
尺寸公差和几何公差是机械产品性能最重要的技术指标。本文介绍了针对一种需要100%检测的长罐机械产品而开发的测量系统。检测方式仍然依赖于三坐标测量机或任何其他精密测量仪器,导致检测速度低,精度低。针对这一问题,建立了基于虚拟测量技术的自动测量系统,在LabVIEW虚拟仪器平台上开发了主控程序,构建了外围硬件,并以固定器具、传感器应用、精确算法、系统集成等关键技术为基础。此外,开展广义设计的研究是十分必要的。通过采用硬件模块化统一、接口设计标准化、软件功能化和可配置层次化,实现了在同一台仪器上测量尺寸公差和几何公差的目的。实验结果表明,该系统的检测精度达到99.80%,测量误差小于0.043mm。测量结果满足长筒工艺指标的要求。综合测量效率是前一种方法的3倍。
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