Development of Automatic Visual Inspection Sensor in Robotic Tailored Blank Welding

Lei Zhang, Yongliang Xie
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引用次数: 5

Abstract

This paper describes the development of a vision inspection sensor system for the automation of laser welding processes in heavy industries. The system consists of PC based vision camera and stripe type laser diode. Its structure, basic principle of this system and the mathematic model and error analysis are also deascribed. A mathematic model is established in order to analyse the influence on sensor error from the geometric parameters. The simulation results are shown the relationship between error and coordinate of image points. Finally, the experiments results illustrate the mismatch size, weld slope, convexity , concavity, overthickness. Undercut and the bead width of the weld for the butt joint. And the feasibility and effectiveness of automatic visual inspection sensor are proved.
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机器人定制毛坯焊接中自动视觉检测传感器的研制
本文介绍了一种用于重工业激光焊接自动化的视觉检测传感器系统的研制。该系统由基于PC机的视觉摄像头和条纹型激光二极管组成。阐述了该系统的结构、基本原理、数学模型和误差分析。为了分析几何参数对传感器误差的影响,建立了数学模型。仿真结果显示了误差与图像点坐标之间的关系。最后,实验结果说明了错配尺寸、焊缝斜率、凸度、凹度、过厚。凹边和对接焊缝的焊头宽度。验证了自动视觉检测传感器的可行性和有效性。
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