Pulsed Eddy Current Testing Method for Corrosion Thinning Defects of Ferromagnetic Components Based on Parameter Inversion Algorithm

IF 1 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Research in Nondestructive Evaluation Pub Date : 2023-07-13 DOI:10.1080/09349847.2023.2236070
Wensheng Yao, Yufeng Ye, Fenghuai Wang, Haoping Xie
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Abstract

ABSTRACT Based on the time domain analytical expression of the pulsed eddy current field of a ferromagnetic flat plate, the least square parameter inversion problem between the measured value of the time-domain induced voltage and the theoretical value is established. Set the conductivity of the tested component as a fixed constant and then compare the inversion results of the wall thickness of the two test points to obtain the relative change of the wall thickness between the two test points. The rectangular groove defect is machined on the steel plate, and the experiment verifies that the relative wall thickness detection method in this paper can eliminate the influence of the set value of component conductivity. When the area of the corrosion area is larger than the area of the foot of the probe, the residual wall thickness of the corrosion area can be accurately scanned, and the edge of the corrosion area has good recognition ability. When the area of the thinning area is smaller than the area of the probe foot, the thinning degree of local corrosion defects will be underestimated. The pulsed eddy current method is used to detect the relative wall thickness of ferromagnetic components without contacting with the tested components. The detection results are intuitive and the repeatability is high. It can be used for nondestructive testing and evaluation of the corrosion thinning of the wall thickness of ferromagnetic components with coating in industry.
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基于参数反演算法的铁磁元件腐蚀减薄缺陷脉冲涡流检测方法
基于铁磁平板脉冲涡流场的时域解析表达式,建立了时域感应电压实测值与理论值之间的最小二乘参数反演问题。将被测构件的电导率设为固定常数,将两个测点的壁厚反演结果进行对比,得到两个测点之间壁厚的相对变化。在钢板上加工矩形沟槽缺陷,实验验证了本文的相对壁厚检测方法能够消除构件电导率设定值的影响。当腐蚀区域的面积大于探针脚的面积时,可以准确扫描腐蚀区域的残余壁厚,并且腐蚀区域的边缘具有良好的识别能力。当减薄区域面积小于探测脚面积时,会低估局部腐蚀缺陷的减薄程度。采用脉冲涡流法在不与被测构件接触的情况下检测铁磁构件的相对壁厚。检测结果直观,重复性高。该方法可用于工业上铁磁涂层构件壁厚腐蚀减薄的无损检测和评价。
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来源期刊
Research in Nondestructive Evaluation
Research in Nondestructive Evaluation 工程技术-材料科学:表征与测试
CiteScore
2.30
自引率
0.00%
发文量
14
审稿时长
>12 weeks
期刊介绍: Research in Nondestructive Evaluation® is the archival research journal of the American Society for Nondestructive Testing, Inc. RNDE® contains the results of original research in all areas of nondestructive evaluation (NDE). The journal covers experimental and theoretical investigations dealing with the scientific and engineering bases of NDE, its measurement and methodology, and a wide range of applications to materials and structures that relate to the entire life cycle, from manufacture to use and retirement. Illustrative topics include advances in the underlying science of acoustic, thermal, electrical, magnetic, optical and ionizing radiation techniques and their applications to NDE problems. These problems include the nondestructive characterization of a wide variety of material properties and their degradation in service, nonintrusive sensors for monitoring manufacturing and materials processes, new techniques and combinations of techniques for detecting and characterizing hidden discontinuities and distributed damage in materials, standardization concepts and quantitative approaches for advanced NDE techniques, and long-term continuous monitoring of structures and assemblies. Of particular interest is research which elucidates how to evaluate the effects of imperfect material condition, as quantified by nondestructive measurement, on the functional performance.
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