Robust braid reinforced hollow fiber membranes for organic solvent nanofiltration (OSN)

Zhen-Yuan Wang , Ru Feng , Wei-Jian Wang, Yu-Xuan Sun, Sheng-Nan Tao, Yi-Meng Wang, Ya-Feng Chen, Zheng-Jun Fu, Xue-Li Cao, Shi-Peng Sun, Weihong Xing
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引用次数: 18

Abstract

The hollow fiber organic solvent nanofiltration (OSN) membranes have drawn increasing interest for the refining of high value-added products such as nutraceuticals, pharmaceuticals and fine chemicals. The hollow fiber OSN membranes with defined pore size, reliable stability and durability in various harsh solvents are in urgent demand. Herein, for the first time, braid reinforced hollow fiber (BRHF) OSN membranes with defined pore size, robust mechanical strength, and excellent solvent stability were fabricated and used for the recovery of pharmaceuticals. The BRHF nanofiltration membranes can endure an operation pressure over 3 times larger than that of the cross-linked polyimide hollow fiber OSN membranes in aprotic solvents with a DMF flux of 37.9 LMH and a methanol flux of 70.3 LMH at 15 ​bar. The membranes show over 98.8% rejection to the Tetracycline, Chlortetracycline hydrochloride and Vitamin B12. After immersion in DMF for 360 ​h, the membranes maintain over 98% rejection to Chlortetracycline hydrochloride. Moreover, the BRHFs eliminate the risk of module leakage caused by breakage of hollow fibers and surmount the swelling tendency of polymeric OSN membranes in harsh solvents which enables the scaling-up of high-performance hollow fiber OSN membrane modules. The BRHF OSN membranes with robust stability and durability exhibit very promising application prospects in the pharmaceutical and fine chemical industry.

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用于有机溶剂纳滤(OSN)的强力编织增强中空纤维膜
中空纤维有机溶剂纳滤(OSN)膜在高附加值产品如营养保健品、药品和精细化学品的精制中引起了越来越多的关注。人们迫切需要孔径明确、稳定性可靠、在各种苛刻溶剂中经久耐用的中空纤维OSN膜。本文首次制备出孔径确定、机械强度强、溶剂稳定性好的编织增强中空纤维(BRHF) OSN膜,并将其用于药物的回收。BRHF纳滤膜在非质子溶剂中承受的操作压力是交联聚酰亚胺中空纤维OSN膜的3倍以上,DMF通量为37.9 LMH,甲醇通量为70.3 LMH。膜对四环素、盐酸氯四环素和维生素B12的排斥反应超过98.8%。在DMF中浸泡360小时后,膜对盐酸氯四环素的排除率保持在98%以上。此外,BRHFs消除了中空纤维断裂造成的组件泄漏风险,克服了聚合物OSN膜在恶劣溶剂中的膨胀倾向,从而实现了高性能中空纤维OSN膜组件的规模化生产。BRHF OSN膜具有良好的稳定性和耐久性,在医药和精细化工领域具有广阔的应用前景。
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