Production of Bio-ethanol from sugar beet pulp using recombinant E. coli and S. cereviceae

A. Zohri, G. Mohamed, E. Hafez, F. Fahmy
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Abstract

Ethanol is one of the most important biofuels that can be produced from different renewable sources. Sugar beet pulp (SBP) is used as renewable and cheap raw material for ethanol production. SBP is the by-product of the sugar industry from sugar beet that is used as animal feed after processing (pressing, dehydration, and pelletizing). Ethanol from SBP will be more profitable value than the other uses as animal feed.The two highest cellulases producer isolates S11 and S88 from the previous work were subjected to DNA identification using the 16S rRNA gene. 16S rRNA is tool used to identify the origin, classification, evolutionary and relationship history. The isolates S11 ( Streptomyces sp. strain FDZH12) and S88 ( Streptococcus mitis strain FDZH16) had been submitted to EMBL and their accession numbers are OK033363 and OK033364, respectively. Cellulase gene from S11 Streptomyces FDZH12 then cloned into E.coli to produce superior strain for cellulases production.The recombinant E. coli was confirmed by colony PCR using gene-specific primers of cellulases. Ethanol production from SBP is achieved through three steps: first, acid-base treatment for SBP and then the resulting cellulose content hydrolyzed to fermentable sugar using genetically engineered E.coli cloned by cellulases enzyme. Finally, the fermentable sugar is fermented to ethanol using S.cereviciae FDZH2O The weight of dried SBP after acid-base treatment was 45.5 % of the original dried SBP. Cellulose contents of untreated SBP were 27.95 % and reached 84.22 % after acid-base treatment (842.2g/kg). The maximum yields of glucose by the recombinant E.coli after 24 hours of saccharification of treated SBP were 28.36 g/50 g of acid base treated SBP (67.52% of their cellulose content). _______________________________________ Each 100 ml saccharified solution has 5.672 g glucose. After fermentation, each 100 ml saccharified solution has 2.83 ethanol (0.5008 g/g sugar 98% of the theoretical value). The maximum yield of ethanol by S. cerevisiae FDZH2O (equal to 14.20 g ethanol / 50 g of hydrolyzed SBP which have 42.11 g cellulose) and achieved at pH 6, 30 ºC, and 10% inoculum size after 72 hours of fermentation. According to the mass balance in our study each 6.557 kg, wet beet pulp with the moisture of 86% produces 1 kg dried SBP (DSBP) with moisture of 7.92% then after acid-base treatment produces 455 g treated DSBP that saccharified by recombinant E. coli into 258 g glucose and fermented finally by S. Cerevisiae into 129.24 g ethanol. This level is relatively low and more experiments are still needed to increase the productivity of this bioprocess.
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利用重组大肠杆菌和酿酒酵母从甜菜浆中生产生物乙醇
乙醇是最重要的生物燃料之一,可以从不同的可再生资源中生产。甜菜浆(SBP)是一种可再生的廉价乙醇原料。SBP是制糖业从甜菜加工(压榨、脱水和制粒)后用作动物饲料的副产品。从SBP中提取的乙醇作为动物饲料将比其他用途更具利润价值。利用16S rRNA基因进行DNA鉴定,得到两个产纤维素酶最高的分离株S11和S88。16S rRNA是鉴定起源、分类、进化和亲缘关系的工具。分离株S11 (Streptomyces sp.菌株FDZH12)和S88 (Streptococcus mittis菌株FDZH16)已提交EMBL,其登录号分别为OK033363和OK033364。将S11链霉菌FDZH12的纤维素酶基因克隆到大肠杆菌中,获得生产纤维素酶的优良菌株。利用纤维素酶基因特异性引物,采用集落PCR法对重组大肠杆菌进行鉴定。从SBP生产乙醇需要经过三个步骤:首先,对SBP进行酸碱处理,然后使用由纤维素酶克隆的基因工程大肠杆菌将所得纤维素水解成可发酵糖。最后,利用酿酒酵母fdzh20将可发酵糖发酵成乙醇,酸碱处理后的干燥SBP质量为原始干燥SBP的45.5%。未经处理的SBP纤维素含量为27.95%,经酸碱处理(842.2g/kg)后纤维素含量达到84.22%。经糖化处理的SBP 24小时后,重组大肠杆菌的葡萄糖产率最高为28.36 g/50 g(占其纤维素含量的67.52%)。_______________________________________ 每100毫升使糖化解决方案5.672克葡萄糖。发酵后,每100 ml糖化液中乙醇含量为2.83 (0.5008 g/g糖为理论值的98%)。酿酒酵母FDZH2O在pH为6、30℃、接种量为10%的条件下发酵72小时,乙醇的最大产量为14.20 g乙醇/含有42.11 g纤维素的水解SBP 50 g。根据本研究的质量平衡,湿度为86%的湿甜菜浆每6.557 kg可制得水分为7.92%的干燥甜菜浆(DSBP) 1 kg,酸碱处理后的DSBP为455 g,经重组大肠杆菌糖化成258 g葡萄糖,最后经酿酒酵母发酵成129.24 g乙醇。这一水平相对较低,仍然需要更多的实验来提高这一生物过程的生产率。
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