Case Study- Real Time Downhole Telemetry CCL and Tension Compression, a Differentiator for Successful Manipulation of ICD's in Horizontal Wells

Abstract

Horizontal well completions are often equipped with Inflow Control Devices (ICDs) to optimize flow rates across the completion for the whole length of the interval and to increase the oil recovery. The ICD technology has become useful method of optimizing production from horizontal wells in a wide range of applications. It has proved to be beneficial in horizontal water injectors and steam assisted gravity drainage wells. Traditionally the challenges related to early gas or water breakthrough were dealt with complex and costly workover/intervention operations. ICD manipulation used to be done with down-hole tractor conveyed using an electric line (e-line) cable or by utilization of a conventional coiled tubing (CT) string. Wellbore profile, high doglegs, tubular ID, drag and buoyancy forces added limitations to the e-line interventions even with the use of tractor. Utilization of conventional CT string supplement the uncertainties during shifting operations by not having the assurance of accurate depth and forces applied downhole. A field in Saudi Arabia is completed with open-hole packer with ICD completion system. The excessive production from the wells resulted in increase of water cut, hence ICD's shifting was required. As operations become more complex due to fact that there was no mean to assure that ICD is shifted as needed, it was imperative to find ways to maximize both assurance and quality performance. In this particular case, several ICD manipulating jobs were conducted in the horizontal wells. A 2-7/8-in intelligent coiled tubing (ICT) system was used to optimize the well intervention performance by providing downhole real-time feedback. The indication for the correct ICD shifting was confirmed by Casing Collar Locator (CCL) and Tension & Compression signatures. This paper will present the ICT system consists of a customized bottom-hole assembly (BHA) that transmits Tension, compression, differential pressure, temperature and casing collar locator data instantaneously to the surface via a nonintrusive tube wire installed inside the coiled tubing. The main advantages of the ICT system in this operation were: monitoring the downhole force on the shifting tool while performing ICD manipulation, differential pressure, and accurately determining depth from the casing collar locator. Based on the known estimated optimum working ranges for ICD shifting and having access to real-time downhole data, the operator could decide that required force was transmitted to BHA. This bring about saving job time while finding sleeves, efficient open and close of ICD via applying required Weight on Bit (WOB) and even providing a mean to identify ICD that had debris accumulation. The experience acquired using this method in the successful operation in Saudi Arabia yielded recommendations for future similar operations.