Optimization of Cutting Parameters for Milling TC4 Materials with Spiral Corn Milling Cutter

S. Xiao, X. Lou, R. Yan
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Abstract

To solve the problem of spiral corn milling cutting TC4 material force inequality and low efficiency, single blade model and cutting force model of spiral corn milling cutter were both analyzed in this paper. By using AdvantEdge FEM software to set the related corn mill cutter blade structure parameters, blade parameters, and network partition, etc. we got the in-process cutting force and temperature simulation figure of spiral corn milling cutter while processing, and on the basis of these simulation parameters, process verification is conducted. The result shows that the analysis of the milling force of spiral corn milling cutter may optimize the cutting parameters, improve the efficiency of difficult-to-machine materials and reduce the tool wear of the cutters while processing TC4 materials.
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螺旋玉米铣刀铣削TC4材料切削参数的优化
为解决螺旋玉米铣刀切削TC4物料力不均匀和效率低的问题,对螺旋玉米铣刀的单刀片模型和切削力模型进行了分析。利用AdvantEdge FEM软件设置相关玉米铣刀刀片结构参数、刀片参数、网络划分等,得到螺旋玉米铣刀加工过程中的切削力和温度仿真图,并根据这些仿真参数进行工艺验证。结果表明,对螺旋玉米铣刀的铣削力进行分析,可以优化切削参数,提高难加工材料的加工效率,减少刀具在加工TC4材料时的刀具磨损。
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