System reliability evaluation considering parameter variations of a single-phase inverter with integrated active power decoupling

Erjie Qi, Mingxuan Qi, Dingjun Zeng, Haoran Wang, G. Zhu, Jing Zhang, Kan Zhong
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Abstract

Electrolytic Capacitor (E-cap) is one of the lifetime bottlenecks in power electronic converters. In the last two decades, various active power decoupling circuits have been proposed to improve the reliability of the DC link by eliminating the DC-link E-caps. However, additional active devices could change the stresses of the existing converters, whether the system reliability is improving or not is still an open question. This paper investigates the reliability of the single-phase H-bridge inverter with active power decoupling circuit. The parameter variations in IGBT lifetime model are considered. The Weibull distribution of the key components is obtained from Monte Carlo analysis, and the reliability of the whole system is estimated by the system Reliability Block Diagram (RBD) method. As a case study, 2 kW single-phase H-bridge inverter with passive E-caps and active power decoupling circuits are presented. It is shown that the active power decoupling method is applied to H bridge inverter, and the lifetime of decoupling capacitor can be improved significantly, but it has different effects on system reliability in different applications. In addition, the difference on system reliability of fixed parameter and parameter variations is shown in conclusions.
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考虑综合有功功率解耦单相逆变器参数变化的系统可靠性评估
电解电容器(E-cap)是电力电子变换器的寿命瓶颈之一。在过去的二十年中,已经提出了各种有源功率去耦电路,通过消除直流链路e -cap来提高直流链路的可靠性。然而,额外的有源器件可能会改变现有变流器的应力,系统可靠性是否得到改善仍然是一个悬而未决的问题。本文研究了带有源功率去耦电路的单相h桥逆变器的可靠性。考虑了IGBT寿命模型中参数的变化。通过蒙特卡罗分析得到关键部件的威布尔分布,并采用系统可靠性方框图(RBD)方法对整个系统的可靠性进行估计。以无源e帽和有源功率去耦电路为例,设计了2kw单相h桥逆变器。结果表明,将有源功率去耦方法应用于H桥逆变器,可以显著提高去耦电容的寿命,但在不同的应用场合对系统可靠性的影响不同。此外,在结论中还说明了固定参数和参数变化对系统可靠性的影响。
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