JOB SAFETY ANALYSIS OF A TOP DRIVE MACHINE IN MOBILE OFFSHORE DRILLING UNITS

Hyonjeong Noh, Min-Bong Park, Kwangu Kang, Su-gil Cho, Tae-Sam Yoon
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Abstract

ABSTRACT Mobile Offshore Drilling Units (MODUs) are in charge of drilling operations at offshore environment. A derrick system, which handles drill pipes, risers, casing, blowout preventer, etc., and delivers such equipment to subsea is one of most important part in MODUs. Among the derrick system equipment, a top drive machine is regarded as the most dangerous because of the unexpected swinging movement of a tope drive machine by large wave. As a top drive machine is heavy and large, this swinging movement can lead workers to injuries or fatality. In this regards, this study aims to identify risky tasks related to a top drive machine during its maintenance and to suggest risk reducing measures by conducting a Job Safety Analysis. We categorized the maintenance tasks depending on the six top drive machine equipment and analysed their hazards and consequences. Among these tasks, maintenance of the weight compensating system was judged to be the most dangerous job, and measures to reduce the risk were proposed. The results of this study could be used to lower the risk of future drilling work.
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移动式海上钻井装置顶驱机作业安全性分析
移动式海上钻井装置(MODUs)是在海上环境中负责钻井作业的设备。井架系统处理钻杆、立管、套管、防喷器等,并将这些设备运送到海底,是modu中最重要的部分之一。在井架系统设备中,顶驱机是最危险的设备,因为顶驱机在大浪作用下会发生意外摆动。由于顶驱机又重又大,这种摇摆运动可能导致工人受伤或死亡。在这方面,本研究旨在确定在维护过程中与顶驱机相关的风险任务,并通过进行工作安全分析来建议降低风险的措施。根据六种顶驱机设备对维修任务进行了分类,并对其危害和后果进行了分析。其中,权重补偿系统的维护被认为是最危险的工作,并提出了降低风险的措施。这项研究的结果可以用来降低未来钻井工作的风险。
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